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Thread: Compressed air handbrake

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    Compressed air handbrake

    Recently I have had the joy of driving a 4x4 Isuzu truck off-road. I had never thought about it before this but I found that the compressed air hand-brake was really useful when it came to moving off easily in different situations with the weight because it was either off or on with very short travel, also seems to be easier on the clutch.

    Now forgive me for not understanding completely how this style of braking system works, but would I be able to/what would be involved in adapting this style of handbrake into my Defender? Or is there another option that would have the same benefits?

    Cheers
    Jim

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    slug_burner is offline TopicToaster Gold Subscriber
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    I think that they work with spring actuated shoes on drums, the compressed air is used to hold off against the springs. Removal of air pressure releases the springs to activate the brakes. No air pressure, you don't move. I think is is standard on bigger trucks.

    http://www.truckt.com Air Brake Chambers Explained



    You would need to use one of the above explained brake air chambers. It is just a diaphragm much like the brake servo on your master cylinder.

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    My Mk3 Inter is fitted with a air operated spring brake. The diaphragm chamber is fitted to the shaft of the original brake.

    A word of warning, there is a significant spring tension inside the chamber and people have been killed taking them apart with the wrong technique.

    You won't find me on: faceplant; Scipe; Infragam; LumpedIn; ShapCnat or Twitting. I'm just not that interesting.

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    the easiest way Ive been able to think up for putting a spring on air off park brake onto a landy is fit up an x-Eng brake then put a maxi cylinder onto that

    I've been giving it some serious thought for SWMBO's disco as her park brake is nearly shot.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

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    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    Of course, any change such as this to a braking system woould require engineering approval. I find it difficult to see it being worthwhile - on the trucks you give as an example, it is a "side effect" of the spring on/air off braking system rather than being a design intention to give a quick acting parking brake. (the advantage of the spring on braking is that each wheel brake is fail safe and completely independent.)

    John
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    Quote Originally Posted by DefenderJim View Post
    Recently I have had the joy of driving a 4x4 Isuzu truck off-road. I had never thought about it before this but I found that the compressed air hand-brake was really useful when it came to moving off easily in different situations with the weight because it was either off or on with very short travel, also seems to be easier on the clutch.

    Now forgive me for not understanding completely how this style of braking system works, but would I be able to/what would be involved in adapting this style of handbrake into my Defender? Or is there another option that would have the same benefits?

    Cheers
    Jim
    I cant see it working off your diff lock compressor.
    Any malfunction and you loose all your air, bang, the brake is locked on.
    Major job to undo it all.
    Spend the money on rebuilding the factory one or I believe there is a disk
    handbrake conversion.

    Didiman

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    It is actually quiet simple to release a Maxi-brake system, between the service brake canister and the Maxi brake canister there is a T-headed bolt with a 19mm (3/4") nut & washer holding it in a tube. Remove this bolt, insert it in the hole in the end of the maxi, engage the T head by rotating until locked, then tighten the nut till the brakes release, wind it all the way if you intend removing the clamp that holds the canister together, Regards Frank.

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    Quote Originally Posted by JDNSW View Post
    Of course, any change such as this to a braking system woould require engineering approval. I find it difficult to see it being worthwhile - on the trucks you give as an example, it is a "side effect" of the spring on/air off braking system rather than being a design intention to give a quick acting parking brake. (the advantage of the spring on braking is that each wheel brake is fail safe and completely independent.)

    John
    I've already looked into it for the purpose of being able to control air braked trailers for recovery and yard shunting (not specifically for landrover application)

    so long as your air system meets the requirements for air brakes in trucks it shouldn't be too hard to implement and get it engineered.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
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    Spring on Hydraulic off? Possibly tapping a pressure line off the power steer pump, through a solenoid? Similar to the air over spring design, downside is, engine has to be running to release I spose.

    What do alot of new cars have, where the park brake is just a button on the dash??? Electric Park brake?

  10. #10
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    Quote Originally Posted by Blknight.aus View Post
    I've been giving it some serious thought for SWMBO's disco as her park brake is nearly shot.
    Dave, go online and look at the Speedway Motors, Lincoln, Nebraska catalogue. They have a disc handbrake meant to fit on the nose of a Ford 9" diff that should be easy to adapt to replace the monster hanging off an LR transmission. They have a hand lever and cable kit to suit also.

    Speedway are an enormous operation. Bob Mays from the restoration section of their museum told me they load out an average of 22 UPS short semi-trailers a day.
    URSUSMAJOR

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