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22nd December 2012, 09:51 PM
#1
Air Con Compressor
Just installed a new a/c compressor in my 89 Rangie (no name brand sourced in USA) and had the pros purge the lines, new dryer and regas. All works well except for monstrous drag from compressor. Despite belt adjusted quite taut it screeches on engagement of compressor clutch sometimes for 10 seconds and feels like I'm towing a trailer such is the drag on the motor. Any ideas on what's going on appreciated
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23rd December 2012, 06:35 AM
#2
Air Con Compressor
Is it the belt screetching?
You might need to replace the belt and ensure the new one is correctly tensioned. If they wear down as they do, they will slip.
You can buy spray on stuff to make belts grip better but usually it is a worn belt or not correctly adjusted that causes it to slip.
OR:
The compressor may be a high volume one, requiring more KW to operate,
Maybe:
You have forgotten how much power A/C can take out of the engine.
Ian
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23rd December 2012, 07:23 AM
#3
High ac system operating pressures can labor engine.
A lack of airflow thru condenser caused by.
A dirty/blocked condenser or Radiator.
Viscous fan clutch faulty
Faulty electric condenser/rad fan
System overcharged with refrigerant:
Non condensables in systems due to lack of evacuation prior to recharging:
Did they add oil to the new compressor (normally supplied dry):
What refrigerant is used (1989 R12 originally, now banned):
Regards
Glenn
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23rd December 2012, 09:54 AM
#4
Thanks Glenn, Regrigerant was converted long ago to R134a. Radiatorwas new last June and cooling system always maintained A1 - never goes over half way on the gauge , even in mid summer, high speed, fully loaded. Nothing obvious blocking condensor(which is ticked on the report as checked for restrictions, fin damage etc, and a/c system has all new hoses in the last two years and was fully tested.The report states pressure readings of 200 on the high side and 20 on the low side at 1500rpm. I was wondering if there's such a thing as a "tight" compressor re its bearings and seals and could free up with running in?
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23rd December 2012, 09:59 AM
#5
we had troubles with a local brand of generic compressor.
I believe that the clutch magnet and the disc metal was faulty as they come in after a weeks work with the front bearing destroyed or the coil burnt out.
replacing with a genuine clutch no more fault.
the compressor was not as good as the internals arnt high tolerances.
so its possible that liquid is returning and hydrolic lock.the clutch wasnt as good so slips and you dont get as much pressure to the TX so it would not adjust correctly.
the chinese seconds last alost as long as some of the name brands but at a very low cost.
R12-R134A--stuff all difference if the condensor is in good order.
an old range rover had so much over kill for operating in northern temps.
compressors normally come with oil.in fact you often have to add extra oil.if the compresssor was ameican reconditioned--new internals with some old parts added for tax reasons it may be full aof aunty ester oil and need a good flush.
Tight arse will tell you a system needs small quantity of oil to allow the gas to flow and often the compressor comes with double system requirments.unless you have a sight glass with oil condition the rule of thumb is when you flush with nitrogen or degass excess oil will come out.
to gas a car requires lots of preknowledge and scientific best guess.then the new automatic gas stations [I dont know what im doing units] seporate oil from gas when decanting and then add oil for recharging.service points are added at possitions so as not to remove oil im modern vehicles.americans have flushing systems that are required by dealers so there advice isnt compatible with OZ local use.
imposible to flush evaporator or a modern parralel tube condencor.-a suction debris filter should be used-found at comercial A/C repairers like a heavy steel parker dryer with a low pressure switch as protection.made for brands like thermoking.cant find one on line so that tells you how rare they are.
I seen only a few supplied to me by customers for trucks and chev utes.and replacments are hard to get.some of these customers also supplied oil seporators for increased life.and links these together as an oil return.
the discharge filters are common from the usa and last unit i got was genuine GM part.this wont save the compressor.but saves the condencor and evaporators.
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