Tdi Tuning
Originally posted by crawfy
I'll be honest with you I looked at tweaking the Disco Turbo, I read the LR enthusuaist thread, spoke to some LR Legend's!!!!! 8) I came to the conclusion that yes by tweaking the turbo you can increase your Power,but at the end of the day, " Why did LR place this seal over the adjustment screw" ... So my point is yes in England there are guy's willing to change there Turbo setting's, and have found that it is ok, but here in Aus we have different Temperature's and climate, so hence I would be very wary of changing my Turbo setting'd [img]style_emoticons/<#EMO_DIR#>/smile.gif[/img] 8)
Hi All,
I haven't spent much time on this forum but, having noticed my name mentioned on this thread, thought I'd toss in two cents worth...
Crawfy, if you're still out there, there seems to be a bit of confusion here over what we're talking about. You talk about "turbo tweaking" but it's really about external injection pump adjustments. With the standard turbo, intercooler and boost pressure settings, you can get appreciable and satisfactory improvements in a Tdi's performance - without moving the 'sealed' adjustment screw and without too much smoke.
The core of all the Tdi 'tuning' threads is making adjustments to the boost compensator (aka: manifold-pressure compensator, aneroid). This changes the relationship between the full-throttle fuel charge and boost pressure, as it climbs from zero (at idle) to full (around 1.0 bar) (typically at around 1900 - 2000 rpm at full throttle in a manual). The factory settings of the Tdi compensator appear to be very conservative to ensure very low (read: zilch) smoke emissions on every vehicle leaving the production line. There seems plenty of scope to lift off-boost and low-mid rpm performance appreciably, without generating too much smoke.
I agree it's potentially dangerous to increase the maximum fuel delivery by 'playing' with the 'sealed' screw in the back of the Bosch VE pump. And even 'sensible' boost compensator adjustments can result in dangerously high EGT. So, while having an obvious vested interest but knowing what I've learned in working on my own 300Tdi, I really wouldn't make fuelling adjustments beyond the basic off-boost setting of the diaphragm stop screw (erroneously called the 'smoke screw' - hate that term!) without fitting an EGT gauge.
But back to the original question of this thread - yes, I've done the 'tuning' thing. It's been running excellently for nearly three years and 70,000 km now and no discernable ill effects. But remember, there's no such thing as a free lunch: if you improve the power/torque output of any engine, it must be working harder at least some of the time, and components may wear-out sooner than they otherwise would. If you get things seriously wrong (or don't fit an EGT gauge!), they may well 'wear-out' a lot sooner...
Ian &
Leo - SIII 109/GMH3.3
Daphne I - '97 Disco 300Tdi Manual
Daphne II - '03 Disco Td5 Auto
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