Hi Mick,
Having gone through this exact experience just over a year ago, and given the fact that you already know the generic stuff, it's prolly best to point out the potentially expensive, regular things that break on a rangie of this age (I've had almost all of em...)
First off, Powersteering boxes. Almost all 80's rangies have had or still do leak powersteering fluid. Look for one that has had a replacement put in, or an overhaul (not just a seal kit).
A-Frame balljoints. Very clunky and it a give away that it'll need replacement (a few hundred for an exchange, and that's iff you do it yourself) keep in mind that some clunking is pretty much guaranteed on all older rangies, but you want to get one with a minimal amount of it. Suspension bushes can also cause this noise, but are not too expensive to replace.
Overheating. Radiator replacement or re-rodding, and waterpump replacement should have happened by this stage too.
Usual transfer case, gearbox, diff tests. 80's rangie are getting long in the tooth and most will have seen some off roading and a lot of klms...
Thickness of brake discs is another issue. they do tend to get a bit thin at this age.
Another big one is in the electrical department. Make sure everything works. Little things that don't work (like reverse lights, highbeam dip switches etc) frustrate the hell out of me...
Rust could be becoming an issue too. Top and bottom tailgate, sills, firewall, and floor pan are serial offenders.
I reckon your best bet is buying one off a fastidious owner who's had it a while, has done all the work on it, and knows it's history. Even then get it checked out by a specialist in Rangies.
Having said all that, there are heaps of good examples (and even more crap ones) out there. Just be patient. They come up for sale quite often, so you can really pick and choose.
I love mine, and wouldn't drive anything else.
Good luck with it. Don't forget to tell him to join up and post pics here when he gets one!
Cheers,
Bryan


 
						
					 
					
					 
				
				
				
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