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Thread: LT230 Clunk

  1. #1
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    LT230 Clunk

    So i have been chasing a rear end clunk for a couple of weeks now and narrowed it down to what looks like a center diff clunk, only does it under load, with the rear prop removed it does not do this

    [ame]https://www.youtube.com/watch?v=jPqofARW7zs[/ame]

    Behaves as if the brake shoes are sticking but i have backed them right off and still get the clunk, has anyone seen this before?

    Tonight I will try with the center diff locked and see what happens

    EDIT: I should add that I have checked the output flange and there is no wear on the splines, this is also a later box with a cross drilled input gear
    Last edited by Duarte19; 21st September 2015 at 09:39 AM. Reason: add info

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    Does it only clunk just after you start to move, or can it make the noise as you load up but still stationary. The former would explain why you think it is something binding up, but if you can get it to clunk before you move then you would think it is excessive backlash in the drive train, could even be from diff. Had similar with a D1 that was a failing Uni joint.

    An extended stethoscope that you could attach to different points would be handy.

  3. #3
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    Judo is offline ChatterBox Silver Subscriber
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    Definitely check the rear prop shaft nuts are tight at both ends.

    Edit: just saw the video sorry. Was on my phone. Probably not suspension.
    - Justin

    '95 Disco 300TDI - sold
    '86 County 110 Isuzu
    2006 Range Rover Vogue td6

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    May well be your center diff. I had a clunk like that only a bit worse. What it could be is the center diff has back lash. When you take of the front prop shaft and the rear prop shaft start need to take up that back lash hence the clunk. Taking the rear shaft of as you did removes this take up. This is why I suggest it is the center diff. There are four bronze cup washers and some fiber shims in the the center diff that will over time wear. So not knowing the age of you landy , these may be the problem.
    Cheers Hall

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    Quote Originally Posted by DiscoDB View Post
    Does it only clunk just after you start to move, or can it make the noise as you load up but still stationary. The former would explain why you think it is something binding up, but if you can get it to clunk before you move then you would think it is excessive backlash in the drive train, could even be from diff. Had similar with a D1 that was a failing Uni joint.

    An extended stethoscope that you could attach to different points would be handy.
    Does it JUST as I start to move, I have thought about purchasing a remote/wireless ear but i'm pretty sure from the video its in the transfer case


    Quote Originally Posted by Judo
    Definitely check the rear prop shaft nuts are tight at both ends.

    Edit: just saw the video sorry. Was on my phone. Probably not suspension.
    .
    not suspension, I drove the car for a day without the rear prop, no clunk, replaced with fresh bolts


    Quote Originally Posted by Hall
    May well be your center diff. I had a clunk like that only a bit worse. What it could be is the center diff has back lash. When you take of the front prop shaft and the rear prop shaft start need to take up that back lash hence the clunk. Taking the rear shaft of as you did removes this take up. This is why I suggest it is the center diff. There are four bronze cup washers and some fiber shims in the the center diff that will over time wear. So not knowing the age of you landy , these may be the problem.
    Cheers Hall
    This is what I am suspecting, worn thrust washers, I was just hoping for more confirmation, has anyone replaced these without dropping the box? mine runs quiet and has no leaks so I have no other reason to drop the box, looking through the overhaul manual it looks like it should be possible

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    I dropped the box to do mine. For two reasons though. I overhauled the whole box and due to it being behind a Isuzu gear box there was not the room to get the front section containing the diff off any way. Would be doable though. Others that have done it insitu, if they reply, will tell you weather it is easy enough.
    Cheers Hall

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    In the video looks like the drive shaft is hitting the flange off the hand break hub when it starts to spin

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    Quote Originally Posted by Duarte19 View Post
    This is what I am suspecting, worn thrust washers, I was just hoping for more confirmation, has anyone replaced these without dropping the box? mine runs quiet and has no leaks so I have no other reason to drop the box, looking through the overhaul manual it looks like it should be possible
    I have just done this, to replace disintegrated thrust washers. Do you mean without dropping the gearbox? You have to drop the transfer box, I reckon.

    Transfer box off only is a hell of a lot easier that gearbox/bell housing/transfer box.

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    I have just tried the same thing driving back and forth with the center diff locked and the clunk is still there but very faint, has definitely changed, are these typical symptoms of worn thrust washers?

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    Quote Originally Posted by bumper View Post
    In the video looks like the drive shaft is hitting the flange off the hand break hub when it starts to spin

    this is exactly where the clunk is coming from, excessive backlash...

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