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Thread: Starter motor

  1. #1
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    Starter motor

    So I have just spent the afternoon taking the starter motor out of my td5 and replacing the contacts and plunger. I did read a few posts about it so I was prepared for that top bolt. When I put it all back together tomorrow arvo do I really need to put that top 15mm nut back on or am I just wasting time. Will the 2 other 13mm bolts be enough to hold it properly and securely?

  2. #2
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    Do you really only want to do 2/3 of the job? Just put it back on, it isn't that hard.

  3. #3
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    Don't underestimate how much torque is being applied by the starter - while using the 2 bolts may work, it could eventually fail, and it could do significant damage if it rips out.

    Is it worth risking being stranded somewhere for 1 nut? It's not like you have to take it off every day.
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  4. #4
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    My Td5 starter has only been held in by 2 bolts for several years without a problem

  5. #5
    Tombie Guest
    That top but takes about 2 minutes to fit.
    Why wouldn't you?

    If 2 had been sufficient, in an effort to save money the bean counters wouldn't have allowed it to be done factory.

    The torque can be stressing the housing and whilst it "seems ok" down the track it all goes bad..

  6. #6
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    Ok so I replaced the contacts and plunger and have put it all back in (including the top bolt) and tried to start it and I am still getting a click noise every time I turn the ignition? Any ideas?

  7. #7
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    Flat battery. Loose or dirty battery terminals. Poor connection where main battery cable joins starter motor. New terminals in starter motor fitted incorrectly.

    A few things to check.

  8. #8
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    starter relay ?
    have a good one :D ken :wasntme:
    MY07 L320 RANGE ROVER SPORT MORE GOODNESS TO COME
    MY03 D2A TD5 EXTRA GOODIE ENHANCED :D now parting from life
    1996 D1 300TDI GONE
    08 ford ranger c/c
    WRECKING DISCOVERY 2
    PM ME FOR WHAT YOU ARE LOOKING FOR

  9. #9
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    First of all, have to agree with Tombie. They don't use three when two will do. One nut, and one stud, and one more effort in the casting, times 500,000 vehicles adds up.

    Now, have you checked your earths? Dunno, because you don't say, if it's a Deefer or a Disco, but D2's are notorious for 'earthing' problems. Connect a jumper ( seriously, a start your car when your battery is flat ) lead from the neg terminal to a solid point on your engine, and then see if it starts, or even improves. Two seconds work, and worth a try.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  10. #10
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    Quote Originally Posted by dfendr View Post
    My Td5 starter has only been held in by 2 bolts for several years without a problem
    Yes. And I had a FIAT 124 Sport. Dunno if you've ever done the starter in one of those. It's a hell of a lot harder than a TD5. Only a little 1.4. Getting the top bolt in requires the fingers of a monkey and the patience of Job. However, it's worth the effort, because if you don't, as I found out, the whole nose piece of the starter can crack and separate from all the things it's supposed to connect to. Not the same car, I know, but as Tombie says, if it wasn't needed it wouldn't be there.

    That said, the top bolt on a TD5 starter is a PITA.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

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