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Thread: My DIY CDL broke itself

  1. #1
    Join Date
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    My DIY CDL broke itself

    Hi guys
    Had this strange rattle under the Disco,I felt the CDL lever I made and it was loose and spinning around without doing anything :roll: :roll: :roll: :roll: :roll:
    A look underneath revealed one of the uni joints fell apart 8O 8O 8O 8O 8O 8O
    It was a cheapi I got from Cash Converters for $2.It only had roll pins in the joints and they have come adrift.
    Hoping to pull it out to fix after work 2 morrow,will take some pics for those looking to make one themselves.
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
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  2. #2
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    Some useful info on this website too, with regards to making your own CDL linkage.

    http://www.disco2.com/howto/offroader/gregcdl/

  3. #3
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    Hi Guys
    As promised,pics of the CDL acuator.
    There is the failed uni-joint,the repaired uni and the lever inside the cab.
    For those who are making their own,I used Disco2.com,as suggested by Caveman.There are no measurements on the site,and the hand drawn sketch is way out of scale.The lengths between the unis isnt important,you just need 2 to get the correct movement at the handle.The overall length of mine is 40cm.
    Andrew





    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  4. #4
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    Nice work Andy.....That looks great.

    You're right about the sketch....it is a bit vague....looks like it was drawn on a napkin over lunch. :wink:

  5. #5
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    BUMP
    For Gofish
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  6. #6
    Join Date
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    Location
    Williams West Aust
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    BUMP
    For Nathan
    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

  7. #7
    Join Date
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    For Beefy
    Hope this helps.
    Have a look at the pics and I can answer any questions.Will try to get the original post also.



    Andrew
    DISCOVERY IS TO BE DISOWNED
    Midlife Crisis.Im going to get stuck into mine early and ENJOY it.
    Snow White MY14 TDV6 D4
    Alotta Fagina MY14 CAT 12M Motor Grader
    2003 Stacer 525 Sea Master Sport
    I made the 1 millionth AULRO post

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