Results 1 to 8 of 8

Thread: FPR shortcut

  1. #1
    Join Date
    Feb 2017
    Location
    Deception Bay, Qld
    Posts
    260
    Total Downloaded
    0

    FPR shortcut

    I had a lot of trouble getting to the bottom bolt on my FPR so when replacing it I bored this 65 mm hole in the side wall below the steering shaft , doing this I could fit all 3 bolts with ease through the hole.
    There are no pipes or wires in this area and I will patch it with a plate and 4 screws.

    Photos rotated sorry, the pipes should be on the bottom.
    Attached Images Attached Images

  2. #2
    Tombie Guest
    When doing the FPR a set of 1/4” drive wobble bars are almost essential.

    A set of longer bolts, head cut off, make great guides when refitting the regulator.

    Often, the only part leaking is the regulator, and this can be replaced in-situ which makes it even quicker and easier.

  3. #3
    Join Date
    Feb 2017
    Location
    Deception Bay, Qld
    Posts
    260
    Total Downloaded
    0
    Quote Originally Posted by Tombie View Post
    When doing the FPR a set of 1/4” drive wobble bars are almost essential.

    A set of longer bolts, head cut off, make great guides when refitting the regulator.

    Often, the only part leaking is the regulator, and this can be replaced in-situ which makes it even quicker and easier.
    I have all the gear Tombie, with the large hole there is no need for wobble bars every bolt can be done with straight extensions.
    The leak was a tube nut that I undid when doing the head and I couldn’t get the bugger to seal again, after 3 Orings I spat it and bought a new Regulator.

    Working on these wagons I think it helps if you have hands like a 10 yo Korean piano player which I haven’t plus with cataracts it can be a struggle.
    Cheers

  4. #4
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,170
    Total Downloaded
    152.79 MB
    Quote Originally Posted by whitey56 View Post

    Working on these wagons I think it helps if you have hands like a 10 yo Korean piano player which I haven’t plus with cataracts it can be a struggle.
    Cheers
    Try playing with 50 YO FIATS. I have seen grown men in tears trying to do the clutch cable on a 124 Sport. Me included. Then again, the brake light switch on an EF Ford causes nightmares. I guess they all have challenges, caused mostly by the fact that all the MUAs are built before being placed in the cars. They don't consider the bloke who has to fix 'em once they leave the factory. The back two headbolts on a 300TDi Disco spring to mind as well. Once you have done a couple of head gaskets you will remember to put them in before you put the head on. Thank God for rubber bands. Still, better than the same thing on a Renault 16.

    The only time I have given up on my D2 was one of the starter motor bolts. I got the workshop to do it when I was having the auto serviced. I have many tools, but just not that one.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  5. #5
    Tombie Guest
    Everyone seems to hate the starter..
    It was one of the easiest jobs I have done on that engine..

    30 minutes to remove, clean and fit new contacts and refit to vehicle.

  6. #6
    Join Date
    Sep 2010
    Location
    The Hills.
    Posts
    19,170
    Total Downloaded
    152.79 MB
    Quote Originally Posted by Tombie View Post
    Everyone seems to hate the starter..
    It was one of the easiest jobs I have done on that engine..

    30 minutes to remove, clean and fit new contacts and refit to vehicle.
    Funny, isn't it? I simply did not have the right combination of socket and extension to get to one of the bolts. Can't remember which, top one maybe. As it was going in anyway I chose to let them work it out. And yet, I have changed the starter on said 124 Sport on the side of the road. Not a job for the uninitiated.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  7. #7
    Join Date
    Feb 2017
    Location
    Deception Bay, Qld
    Posts
    260
    Total Downloaded
    0
    Quote Originally Posted by johntins View Post

    The only time I have given up on my D2 was one of the starter motor bolts. I got the workshop to do it when I was having the auto serviced. I have many tools, but just not that one.
    I can see that top nut through my newly acquired hole, now that’s a bonus!

  8. #8
    Join Date
    Feb 2017
    Location
    Deception Bay, Qld
    Posts
    260
    Total Downloaded
    0
    I always wanted a 124 Sport, not any more

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
Search AULRO.com ONLY!
Search All the Web!