
 Originally Posted by 
PhilipA
					
				 
				I have done lots of things over the last 15 years to try to improve economy on a 3.5 and later a 3.9.
I got down to about 13.2L/100Km on a 3.5 with a fairy overdrive and a Federal injection setup running 245.75X16 tyres at 105-110KMh. This was on very flat ground.
BUt it was a pain to drive with the overdrive, as the merest hint of hill demanded a changedown( with a 77 LT95).
On my 3.9 I have a unichip , Thor manifold, Flowmaster exhaust, modifed heads, and several dyno tunes to set up. I have over 50% more power down low. My theory was/is that it must save fuel if the auto does not change down all the time , due to smaller throttle openings. I also have full synthetic oil in engine, auto, transfer, and diffs.
 
Well the extra power is great , but I do not think that the economy has changed much. It still takes a certain amount of horsepower to drive all of those gears, and carry the weight. I tend to take off much harder now, because I can!!!! LOL.
 
So if you are concerned with fuel economy ONLY, I would look at the rolling resistance ie skinny tyres with road tread ( I just fitted a set of 205.16 BFG Long Trails and they seem to give quite an improvement over my 245.75X16 BFG ATs , taking into account the 6% diameter drop My estimate is 1-1.5 L per 100 KM).
Put friction modifiers in oils in gearbox, transfer, diffs
Lighten the car by taking off steel bullbars and rear steps
Reduce the weight of your camping gear
Maybe fit thermo fans if you never intend to drive in sand on hot days.
HEI would be good but IMHO will do nothing for economy unless the current system is worn out and causing misses.
 
Forget the cam. A D11 cam is a longer duration cam than say a 3.9 injection. 3.9 is about ideal.
 
Exhaust mods do help at full throttle high revs for power but at cruise when the engine is just lazing along there is no difference.
 
With more power you will use more fuel in trying to keep up with modern traffic up hills etc.
I have also tried a hiclone on the 3.9 and have those tin pellets in the tank of my motorcycle to test whether there is an advantage. ( before committing $300 for the size for the Rangie)
The answer is NO NIX NADA.
So just optimise what you have by maybe getting a dyno tune and bringing the old injection back to what it should be, and concentrate on reducing weight, rolling resistance, frontal area. 
BUT I know all that is not fun like hotting a motor. Good luck.
Regards Philip A
			
		 
	
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