
Originally Posted by
onebob
My own TC has done almost 450,000km and the donor TC 290,000km. Both helical gear sets don’t appear to be as worn as those in your pic.
The problem in both my boxes was with the worn / missing thrust washers and the diff pinion gears grinding metal on metal.


The spider gears look quite ok as do the cross shafts. Could you just clean the housing and fit new shims ? Certainly replacing this with an ATB diff is a good idea to save machining the case to try and get the standard diff working again.
Proper cars--
'92 Range Rover 3.8V8 ... 5spd manual
'85 Series II CX2500 GTi Turbo I :burnrubber:
'63 ID19 x 2 :wheelchair:
'72 DS21 ie 5spd pallas
Modern Junk:
'07 Poogoe 407 HDi 6spd manual :zzz:
'11 Poogoe RCZ HDI 6spd manual
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