Ok, I have been busy fiddling.
I tracked down a couple of Magna alternators second hand. One is a ratsh!t TN series but it was cheap. I wasn't happy with it so I found one from a 94 Verada. The mounts were better and the fan was internal on this one so more gooder on a couple of fronts. Next to no wear on the slip rings too.
I've soldered on the "W" wire for the tacho.
Before I cut up the original alternator mount, I migged up an adapter and fudged the adjuster bracket. The original MM pulley was a 62mm OD, and the friendly bods at the local auto elecs gave me a 61mm pully off I don't know what. This error with the tacho isn't worth worrying about with such a close match.
I set it up and it runs, but it's not charging. The field coil is fine with no grounding, the diodes seem OK (tested with 12V and a lamp). I think it's the regulator, and I think I zapped it by mistake with the wrong polarity (it was dark and I should have given up!).
PhilipA, the markings on the Magna regulator are "S" and "L". Which one is the smaller positive lead connected to on yours? I'll need to get a new regulator, but I don't want to root a second one!


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