I replaced both mounts in the end but that only slightly changed the drone. I replaced the exhaust hangers but no difference. I replaced the main muffler with a big straight-through one as it sounded hollow when tapped and seemed to rattle at revs but no improvement. I spotted the harmonic balancer moving around a little at idle so removed that and the engine vibration and cabin drone is greatly reduced. But as I've only driven the vehicle in 30 minute stints, the jury is still out but in a few days I'll be doing a couple of full-day drives so will know exactly what the effect is. If it is a big improvement then maybe I'll replace the HB ($600), but I can't see why I should go to the trouble of replacing the pulley as well.
I wonder about my exhaust flexible joint. Its the later bellows type and the bellows are fully extended, seemingly against an internal stop, which I don't know is normal or not. I can easily lift the lower section but its solid when I try to pull it down. I've tried bending the mounts to get the exhaust higher but can make such little difference that I cannot get the weight off the flex joint. Even if I could, I'm sure the twist of the engine under load would negate anything I might achieve. With the engine idling, I can lift the lower flange of the joint and this removes the idle vibration totally. However as the price of a new engine pipe c/w cat is ridiculous I'm not about to replace it on spec.
MY21.5 L405 D350 Vogue SE with 19s. Produce LLAMS for LR/RR, Jeep GC/Dodge Ram
VK2HFG and APRS W1 digi, RTK base station using LoRa
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