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Thread: torque Wrenches

  1. #1
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    torque Wrenches

    I have the opportunity to, in my own time at work, run calibration tests on torque wrenches.....


    For those queenslanders in or near birsvages, If you get your torque wrenches to me I can then do 1 of 4 things


    1. give it a pass/fail across the board

    2. tell you about how far its out on average and if it + or - from indicated

    3. you pick 3 settings that you actually want to tighten to and I will tell you what you need to set your wrench on to hit that number

    4. tell you what your torque wrench is doing at the 3 standard test indexes (20, 50 + 100% of max rating)
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  2. #2
    JES Guest
    That's great Blknight.
    Just used mine on the weekend replacing my injector harness and was questioning myself as to how accurate it actually was. It's now about 14 years old
    Pity I live down in Sydney.
    John

  3. #3
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    if you want to pay the tube postage there and back I'll do it.

    Just cant guarentee it wont get dropped and rendered inaccurate.

    Im looking up my old engineering books and am planning on making a test rig that should be copyable so anyone can easily do the testing.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  4. #4
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    Quote Originally Posted by JES View Post
    That's great Blknight.
    Just used mine on the weekend replacing my injector harness and was questioning myself as to how accurate it actually was. It's now about 14 years old
    Pity I live down in Sydney.
    John
    John, mine's at least 50 years old (yes, I'm younger ) and last time it was tested it was spot on.
    Age has no bearing, more how it's been looked after and the quality of it to begin with.

  5. #5
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    Quote Originally Posted by Blknight.aus View Post
    Im looking up my old engineering books and am planning on making a test rig that should be copyable so anyone can easily do the testing.
    It's really not that difficult to do. I did mine recently.
    Just have to remember the basics of torque.

    T = F x d

    Where F = Force (Newtons), d = distance (m) from fulcrum to the applied force, T = Torque (Nm)
    Of course you can work in feet and pounds too.

    I used a 20L drum of water to apply the force (mass x 9.8) and hooked it onto the end of the torque wrench with the 1/2 inch drive clamped in the vise. The advantage is that it is easy to modify the mass for a variety of calibration points.

    As an example, if I were to hang 10kg of water on the end of my torque wrench that is 0.5m long, then the expected torque is

    T = (10 x 9.8) x 0.5 = 49Nm

    The torque wrench is then calibrated to achieve this and then retested for other torques.

    Of course this (and any other method) is only as good as the instruments you use to measure the mass of water and distance from the fulcrum.
    -- Paul --


    | '99 Discovery Td5 5spd man with a td5inside remap | doesn't know what it is in for ...
    | '94 Discovery Tdi 5spd man | going ... GONE

  6. #6
    JES Guest
    Quote Originally Posted by Blknight.aus View Post
    if you want to pay the tube postage there and back I'll do it.
    Thanks for the offer Dave, but I'll wait to see what you come back with. Can probably use to check with Pauls method.

    Rick, well it's been well looked after and it's a reasonable quality so worth checking it out as Paul described. Should be a bit of fun.
    John

  7. #7
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    Quote Originally Posted by JES View Post
    Thanks for the offer Dave, but I'll wait to see what you come back with. Can probably use to check with Pauls method.

    Rick, well it's been well looked after and it's a reasonable quality so worth checking it out as Paul described. Should be a bit of fun.
    John
    the test rig is similar to that but the load is applied to a fixed 3 foot long lever and you work against that with the torque wrench. Ive mentioned similar setups in other posts.

    Oh the other thing is IF your torque wrench passes all 15 odd parts of the test you get a stamp and a print out....
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  8. #8
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    Good quality seems to last.

    Mine also is about 25 years old and it goes "click" at the same settings as the ones at the local mechanical repair shop.

    BradM

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