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Thread: ZD30 engines

  1. #81
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    Quote Originally Posted by Captain_Rightfoot View Post
    So is that the key? The wastgate is electronically controlled on the nissans? So if the MAF doesn't work it overboosts? The wastegate on the TD5 is not electronically controlled, right?
    Not sure on the TD5 as I have never had the oportunity to nose around the system on them and I dont carry much for them yet, but that is changing.
    It depends on the programming of the ECU and the sensors employed and everyone does it different. With the advent of electronics in diesels, controlling the wastegate electronically becomes a critical factor in maintaining engine performance and economy. Some just dont get it right.....

  2. #82
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    Quote Originally Posted by Captain_Rightfoot View Post
    So is that the key? The wastgate is electronically controlled on the nissans? So if the MAF doesn't work it overboosts? The wastegate on the TD5 is not electronically controlled, right?
    The ZD30's I've driven (pathfinders/terranos) are not wastegated, they have a variable vane turbo.
    The exhaust vane position on these is controlled by the ECU (via a vacuum valve and actuator).

  3. #83
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    Quote Originally Posted by Dougal View Post
    I was suspicious of the MAF in my nissan shopping basket, so I was able to find a FSM on the net which detailed the simple tests to check for correct operation.

    It was as simple as sticking a multimeter on the correct wire (there are 5, it's obvious when you've got the wrong one), read the volts at warm idle and again at 2000rpm with no load.

    To get a good voltage reading without stripping the wires, I just poke a pin into the connector alongside the wire, hook my multimeter jumper wires onto it.
    In my case the values came out perfect. One of the reading was supposed to be in the range 0.7-1.1 volts, it was 0.9 volts. The other was also smack in the middle of the intended range.

    Easy to check and worth doing if you can find the reference figures.
    mate, if you have the web link or the details, I would love to get hold of them. I am about to buy a bunch of these from Brunswick Diesels here and send them back to my Sydney branch. Someone at HO has sourced an ECU and we want to run them up on the dyno to check them. As we buy them with the MAF, they need to be fully checked out and either tagged for service secondhand, core parts or for remanufacture as long engines.
    Cheers

    Andrew

  4. #84
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    Ok, so the TD5 has a physical limiter on the wastegate itself, and then the ecu detects overboost and can cut fueling if it detects an overboost. So there would have to be two failures before it does a "nissan".

    If that's the case... phew I understand
     2005 Defender 110 

  5. #85
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    Quote Originally Posted by Captain_Rightfoot View Post
    Ok, so the TD5 has a physical limiter on the wastegate itself, and then the ecu detects overboost and can cut fueling if it detects an overboost. So there would have to be two failures before it does a "nissan".

    If that's the case... phew I understand
    Overboost is not a problem on diesels. Underboost is.

  6. #86
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    Justin i found this on Patrol 4X4, i'm a member there

    These are from the Y61 specifications post. There are also a number of other posts re fault codes if you search.
    As the previous owner of one that went bang there was a lot of smoke but also a metallic rattle to go with it. Following the failure the vehicle was virtually undriveable.

    Fault codes
    0102 Air Flow Sensor
    0103 Coolant temp sender
    0104 Vehicle speed sensor
    0203 Throttle pedal switch
    0208 Cooling Fan control
    0301 Engine ECU
    0402 Fuel temperature sensor
    0403 Throttle pedal position sensor
    0406* Intake air volume VNC system
    0407 Crankshaft position sensor
    0502* Battery voltage
    0504 Auto Trans communication line
    0701 Injection Pump –cam ring position sensor
    0702 Injection Pump –TDC pulse sensor
    0703 Injection Pump communication line
    0704 Injection Pump –spill valve
    0705 Injection Pump –ECU
    0706 Injection Pump –spill valve
    0707 Injection Pump injection timing control
    0802 Engine ECU
    0804* Engine ECU
    0807 Stop lamp switch
    0901 Engine ECU
    0902 Engine ECU relay
    0903* Engine ECU
    0905 Intake air pressure sensor
    1003 EGR volume control valve
    1004 Injection Pump –fuel cut out system



    Here is a thread on a GU4 BLOWN ENGINE
    ZD30 - FOUR Cracked Pistons @ ExplorOz

    Baz
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  7. #87
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    Here is the list of forum members from all the forums with;

    ZD 30 Engine Failures.

    Explore Oz Forum.

    Daggs.
    Blown_zd30-------------------------- 244K
    Roly.
    AJB------------------------------------196K
    Pud & Barb--------------------------165K
    Bulla. (daughters car)
    Yakodi--------------------------------130K
    Plugger.
    JR -------------------------------------130K
    Mike.
    B & M. -------------------------------126K
    Emackj--------------------------------157K
    Fourstall2000-------------------------118K
    Donald A-------------------------------50K 2004 STL
    Old Johno---------------------------------------2000
    Ron 2006-------------------------------152K
    BushMark-----------------------------109K---2001
    Ted--------------------------------------170K---2000
    Piggy------------------------------------106K---2001
    Rob------------------------------------------------2001
    Trevmari-------------------------------141K---2000
    Muckrunner-------------------------------------2000
    Ppk--------------------------------------160K---2000
    Rapid-------------------------------------60K---2004
    BittenbyZD30-----------------------------------2000
    Alex V------------------------------------84K---2001
    Jo64-----------------------------------------------2000
    Hen Pecked-----------------------------135K—2003
    Mick O-----------------------------------
    Sharyn---------------------------------------------2001
    Void246----------------------------------150K—2000
    Drilly-------------------------------------165K---2000
    On Patrol--------------------------------182K---2003
    Christa-----------------------------------62K----2005 Navara ***
    Captain Chaos--------------------------141K
    MalcolmC--------------------------------112K---2005
    Jonesy65----------------------------------200K

    Nissan Club members.

    Graeme Wise. -----------------------72K
    Ken Beard.
    James Watson.


    Outerlimits members

    Manno74
    Poo-trol-------------------------------66K
    Wendle--------------------------------115K 2001
    Rustys---------------------------------67K 2001
    deanchristensen0001---------------31K 2005
    Ergjan19------------------------------190K------2000
    GUFun--------------------------------127K------2004
    Crazynut------------------------------100K------Dec2003



    Patrol 4x4.com forum

    Mickyd-------------------------------- 2002
    Waveriders--------------------------- 98K 2002
    Redeye---------------------------------190K
    Link-------------------------------------82K 2000
    Pat3L
    LesleyPerry---------------------------83K 2001
    Scratch---------------------------------89K 2002
    Stephan--------------------------------150K
    JimmyB--------------------------------
    Phyrebug (brother’s car)----------210K
    Dirty Wheels-------------------------246K-------2001
    Phoenie--------------------------------145K-------2003
    Ramas----------------------------------231K------2001
    Bigal------------------------------------
    Martyn79-----------------------------96K
    Extreme1-----------------------------140K
    Revs-------------------------------------------------2000
    Mick013------------------------------157K
    jwmr----------------------------------130K-------2001
    GUhoon------------------------------150K-------2000
    Kirbs----------------------------------150K-------2000
    Graham Slater------------------------27K-------2001
    G Gudmundsson (Iceland)--------121K-------2002
    Tourman
    Jack3ld--------------------------------90K---------2002
    Kleinstroops-------------------------104K
    GUGreat (brother in law’s car)-180K--------2000
    Aljohno-------------------------------140K--------2000
    Hungry--------------------------------118K--------2001
    Maddog1980-------------------------190K--------2000
    PC1958--------------------------------190K--------2002
    Fuzz------------------------------------190K--------2000
    Tony Howe-----------------------------95K
    Hodgo----------------------------------162K--------2000
    Schommy-----------------------------160K--------2000
    Websavages--------------------------
    Stressed-----------------------------------------------2001
    Walters--------------------------------147K--------2000
    Ttam------------------------------------146K-------2000
    Pist’n broke---------------------------100K-------2004
    Peterfraser3---------------------------120K-------2000
    GU Mick-------------------------------150K------2002
    Gibbsy---------------------------------
    Roger Brown-------------------------
    Carljohn-------------------------------141K--------2000



    MSN Caravanners Forum.

    Ddarren11-----------------------------155K------2002
    Ron Shirley-----------------------------------------2000


    Yahoo Group. Patrol 4wd. & GU Patrol.

    Jtbattau---------------------------------133K------2000
    Nomad441946--------------------------------------2000
    Paul Julian-----------------------------255K------2000
    Paul Julian engine No 2--------------98K-------2003
    Redeye141
    Coight4wd------------------------------186K
    Patrol444--------------------------------161K-----2001
    little pn-----------------------------------190K----2000



    Overlander 4wd Forum.

    Dopey------------------------------------90-100K---
    Weekend Maverick (parents car)—124K----2002



    Baz.
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  8. #88
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    Quote Originally Posted by LOVEMYRANGIE View Post
    mate, if you have the web link or the details, I would love to get hold of them. I am about to buy a bunch of these from Brunswick Diesels here and send them back to my Sydney branch. Someone at HO has sourced an ECU and we want to run them up on the dyno to check them. As we buy them with the MAF, they need to be fully checked out and either tagged for service secondhand, core parts or for remanufacture as long engines.
    Cheers

    Andrew
    I'll keep looking, but I haven't found a ZD30 one yet.
    I have seen the D22 Navara FSM, but european where they had the TD25 engine, then the YD25 with no ZD30.
    The terrano/pathfinder was the R50 model, starting around 98.

  9. #89
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    Quote Originally Posted by Dougal View Post
    I'll keep looking, but I haven't found a ZD30 one yet.
    I have seen the D22 Navara FSM, but european where they had the TD25 engine, then the YD25 with no ZD30.
    The terrano/pathfinder was the R50 model, starting around 98.
    Post above will tell you
    Cheers Baz.

    2011 Discovery 4 SE 2.7L
    1990 Perentie FFR EX Aust Army
    1967 Series IIa 109 (Farm Truck)
    2007 BMW R1200GS
    1979 BMW R80/7
    1983 BMW R100TIC Ex ACT Police
    1994 Yamaha XT225 Serow

  10. #90
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    Here are the YD25 MAF values, incase they help.

    Idle, neutral, warm. 0.9-1.8v
    2500rpm, neutral, warm, 1.9-2.3v


    Comparing these to the values for my 1.8L shopping basket.
    Idle, as above 1-1.7v
    2500rpm, as above, 1.5-2.1v

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