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Thread: Transfer case problem

  1. #1
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    Transfer case problem

    I'm breathing a big sigh of relief because my transfer case problem turned out to be about the second simplest thing it could have been.

    The problem was I couldn't select high or low ratio. Fortunately it happened in my driveway as I often select low ratio to back up the slope just to keep the linkages from freezing up.

    At first I hope (or prayed) that it was just a problem with the linkages, but it wasn't.

    With visions of all sorts of expensive internal problems beginning to form in my mind, I realised that the lever was moving too easily and smoothly.

    That gave me an idea of what it might be so I removed the middle seat base and the high/low selector housing.

    The set screw that locks the arm to the shaft inside the housing was partly unscrewed and just finger tight.

    There seemed to be the remnants of some sort of Loctite on the thread and no sign that it had ever been pulled apart, so I don't know why it came loose.

    I don't think it will come loose again.

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  2. #2
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    I was hoping for one or maybe two responses; something along the lines of, "Yeah, they do that a bit'" or "Never seen that before".

    I have had the occasional mechanical problem over the years that no-one else seems to have ever heard of.

    I was just a bit curious to know whether anyone else had come across the same thing. Maybe I should have asked.

    I've thought of a few possible explanations for the lack of responses.
    1. Everyone (except me) knows it's a common problem.
    2. Everyone (except me) knows it's just a one off.
    3. Everyone (except me) thinks it's boring.
    4. The only comment people though worth making was,"It didn't happen without pics."
    5. Everyone has me on their ignore list.
    6. Almost all of the above.

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  3. #3
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    7. No one knows what set screw, arm, shaft you were talking about.

    I haven't heard of this being an issue before, but then again .......

  4. #4
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    Don't fret, it happens sometimes. I have had to tighten numerous ones over the years, and some even slip off the splined end when the CDL is engaged they are so loose

    I knew what you were on about, but was too slack to post a 'well done, glad it's fixed', which is what I have done now.





    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  5. #5
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    Quote Originally Posted by Bush65 View Post
    7. No one knows what set screw, arm, shaft you were talking about.

    I haven't heard of this being an issue before, but then again .......
    Good point.

    It's this screw inside this cover.
    Attached Images Attached Images

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  6. #6
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    HI mate, make the most of it an party the night away, its not very often that a car repair works out to be the cheapest option, or even an option that costs nothing as in your case. Good to hear. Matt
    <a href=https://the4wdzone.com.au/wp-content/uploads/logo.png target=_blank>https://the4wdzone.com.au/wp-content/uploads/logo.png</a>
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  7. #7
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    Quote Originally Posted by justinc View Post
    Don't fret, it happens sometimes. I have had to tighten numerous ones over the years, and some even slip off the splined end when the CDL is engaged they are so loose

    I knew what you were on about, but was too slack to post a 'well done, glad it's fixed', which is what I have done now.





    JC
    All happy now. Thanks

    I now know that mine must have been loose for all the time I have owned it - 112,000 to 150,000, because it now feels more positive than it ever did.

    I guess that is yet another demonstration of the value of experience or at least the problem with lack of familiarity with a particular vehicle.

    I suspect that if someone who owned a Defender (with a tight set screw) had driven mine they would have picked it up straight away.

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  8. #8
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    Quote Originally Posted by Ace View Post
    HI mate, make the most of it an party the night away, its not very often that a car repair works out to be the cheapest option, or even an option that costs nothing as in your case. Good to hear. Matt
    Not only that, but it happened in my own driveway. I can't think of a better place.

    So it happened within reach of my toolbox and cost me nothing.

    The hardest part of the job was getting the pin back through the hole in the external lever on that shaft. It's in one of those places where you can't get your fingers in unless you are deformed and there is no room for any sort of tool to grip the pin.

    1973 Series III LWB 1983 - 2006
    1998 300 Tdi Defender Trayback 2006 - often fitted with a Trayon slide-on camper.

  9. #9
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    the grub screws that holds the shifter ball guides on the selector rods of the LT77 can do the same thing and when one of them comes loose you get no gear selection if your lucky you can jag the back or front of one of the other selectors and get a gear but once its in you cant get it out.

    I thought of posting a well done but only caught the thread when I was short on time.

    belatedly then...

    well done.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


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  10. #10
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    ...And I wasn't even talking about the one you are! after looking at the illustration I know the one you mean.
    So, yes the INTERNAL one in the shifter housing is also a common problem. I have even had them lying in the bottom of the housing before now
    Maybe I should've read the first post properly first!

    Again, well done for not just calling a tow truck!

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

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