Quote Originally Posted by dzza74 View Post
I brought a brand new alternator for my 93 3.5 V8 Disco 3 years ago, its done roughly 16,000km since being fitted and sadly never been off road. it is a 65-70 NAB 900 alternator running dual batteries and a totally standard car except a pair of 55 watt driving lights. It has had a fridge that max draw is 2.2 amps running in it for a couple of trips.
A few days ago the charge light came on for around a minute then went off and ever since then the alternator hasn't been charging. I am amazed that battery kept it running without charge for two days driving to work, its only 12km.

my question is no i have to buy a new one was this alternator too small could that have caused it to fail with so few KM's?
It's quite easy to modify that model of Disco to use a Bosch alternator of a similar mount design. Visit your local auto electrician and see what he has available. You will need to swap the drive pulley off your old alternator and wire a tacho feed wire into it if it hasn't got an external "W" terminal already. I used to use XF Falcon alternators for this conversion, some Magnas also had similar mountings. Bosch alternators are dead easy to fix and upgrade to higher outputs, their basic design remained the same for decades. With a bit of mount adaption you can also use their 120 amp universal alternators which are still available new.

Example