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Thread: Welch plugs replacement Disco 2

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    Welch plugs replacement Disco 2

    My mechanic told me that I need to replace the welch plugs on my 1999 Land Rover Discovery II. I was told that in order to do so they have to remove the engine to access the plugs...is this true?

    Nick C.
    Last edited by p38arover; 25th April 2009 at 09:18 AM. Reason: fix welsh/welch to improve search results

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    Quote Originally Posted by nickcalc View Post
    My mechanic told me that I need to replace the welsh plugs on my 1999 Land Rover Discovery II. I was told that in order to do so they have to remove the engine to access the plugs...is this true?

    Nick C.
    Much better if you replace the welch plugs.

    However, apart from that, which ones? There are plugs on the sides of the engine and on the rear (these will require engine or gearbox removal). There are also plugs on the front and back of the heads.

    These are the rear ones:

    Ron B.
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    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



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    Quote Originally Posted by p38arover View Post
    Much better if you replace the welch plugs.
    Thanks Ron. I did a search for welch plug information a couple of weeks ago and found nothing useful until I did a search for welsh plugs! Just another reason for correct spelling on forums!

    Quote Originally Posted by nickcalc View Post
    My mechanic told me that I need to replace the welsh plugs on my 1999 Land Rover Discovery II.
    Why does your mechanic say they need replacing? Are there any that are leaking? They can often be replaced as a precaution, but I prefer the "aint broke, don't fix it" rule ...


    Paul
    -- Paul --


    | '99 Discovery Td5 5spd man with a td5inside remap | doesn't know what it is in for ...
    | '94 Discovery Tdi 5spd man | going ... GONE

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    Well the mechanic has inspected the car yesterday and he reckons that one of the plugs shows signs of corrosion and it's actually starting to leak! Thanks

    Nick C.

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    Ahh. If he can see it, it must be on the side. However, he may be suggesting that the motor come out and all plugs be replaced which is sensible.
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



    RIP Bucko - Riding on Forever

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    Cheers mate I think you're right as what you say makes sense to me! I will get all the plugs replaced as loosing the coolant has always dire consequences! Many thanks,
    Nick C.

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    Quote Originally Posted by awabbit6 View Post
    Thanks Ron. I did a search for welch plug information a couple of weeks ago and found nothing useful until I did a search for welsh plugs! Just another reason for correct spelling on forums!
    I'm just about to fix the spelling to overcome that problem
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



    RIP Bucko - Riding on Forever

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    Quote Originally Posted by nickcalc View Post
    Cheers mate I think you're right as what you say makes sense to me! I will get all the plugs replaced as loosing the coolant has always dire consequences! Many thanks,
    Nick C.
    Yes, loss of coolant can be expensive.

    I forgot to ask, is it a Td5 or V8? Not that it makes much difference. Unfortunately, it's not going to be a cheap exercise.

    What coolant have you been running?
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



    RIP Bucko - Riding on Forever

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    It's a V8...it used to run on the "pink" coolant (not sure of the specific type) then I switched to the "green" stuff. I know the pink coolant can be corrosive and perhaps that's why I ended up with leaky plugs after only 120,000 km's (BTW what's your opinion about this?). You see I purchased the car second hand so I didn't get to choose what coolant to chose in the first place. My mechanic supports the theory that the pink type coolant shouldn't be used in such an engine...and...yes I know it's going to be expensive to change the plugs as the engine has to be pulled out! Cheers,

    Nick C.

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    Quote Originally Posted by nickcalc View Post
    Well the mechanic has inspected the car yesterday and he reckons that one of the plugs shows signs of corrosion and it's actually starting to leak!
    I don't know what he's quoted to do them all but I'd imagine it's not cheap. I'd just replace the leaking one and be very vigilant about checking the others. They rarely blow out suddenly and you are likely to notice a significant leak prior to any damage being done. After all, you don't replace all engine gaskets when one gasket leaks. I don't think that welch plugs are any different. If the engine was coming out for another job, then you might replace the ones at the back of the engine while it was out.

    I've just done one in my Disco because I noticed a slight weep. Mines a '94 300tdi and the plug I removed really wasn't that badly corroded - just started to go in one spot.

    This is just my opinion based on the fact that I tend to lift my bonnet regularly just for a quick visual check and the fact that I rarely have the money to replace parts 'just in case' they fail.
    -- Paul --


    | '99 Discovery Td5 5spd man with a td5inside remap | doesn't know what it is in for ...
    | '94 Discovery Tdi 5spd man | going ... GONE

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