Rave will be correct as its basically the LR workshop manual in pdf.
Cheers
Andrew
Iam in the process of rebuilding both swivels and the RAVE suggest 78 Nm for the lower bolts but when I was doing them up it just didn't feel right, but then snap I broke a bolt.
After dismantling and drilling/taping the old bolt and getting it out, lucky I had some spare bolts.
I double checked the torque wrench and it was correct, I also tightend the top bolts with the recommended 78Nm without a problem.
Does anybody know if this is correct cause 78Nm seems a little high for the lower bolts?
Also on my search for a answer to the above question which I did not find I found weeds post on modifying the top brake bracket so you dont have to undo the top swivel bolts to move the caliper, also means you dont have to bleed the brakes but the pics arent there anymore.Do you just slot the bracket were the line bolts to with a angle grinder?
Its a 1994 defender if that helps...
Cheers Aaron
Aaron & Jacinta
1994 300Tdi Defender
Rave will be correct as its basically the LR workshop manual in pdf.
Cheers
Andrew
Aaron ...
I don't understand why you have to disconnect the brake hoses from the brake callipers ...
I'm going out on a limb here ... So I am looking for others to correct me
If you want to remove the swivel ball .... In a RRC ... which should be very similar to yours
Crack wheel nuts
Jack up car
Put on stands
Undo wheel nuts
Remove wheel
Undo / remove steering arm ball joints
Undo bolts to the stone guard plate, inside of brake disc
Undo & remove the half shafts (the half drive shafts going into the CV)
At the back of the swivel ball are 6? small bolts holding the swivel ball wiper seal
Undo bolts & remove wiper seal
At the TOP of the swivel ball are the swivel pin bolts ...there is a right angle bracket supporting the brake hoses.
The bracket has bent tabs up against the swivel pin bolts
Flatten the tabs away from the bolts
Undo the TOP swivel bolts
Remove bolts to release the brake support bracket
(Also disconnect & remove wiring to ABS & or brake pad sensor)
At the back (inside) of the brake calliper, is 2 bolts holding it to the swivel ball housing
UNDO those 2 calliper bolts
Grab a thick (coat hanger) wire .. and lift the calliper off the Brake disc hub & suspend it above / out the way of the swivel
LEAVE ALL BRAKE HOSES CONNECTED ... No need to bleed brakes
Now pull the TOP swivel pin out ... and the whole lot should fall down .. releasing the BOTTOM swivel pin from the housing ... complete with disc brake hub / wheel bearings / etc
Is this procedure not correct for his Defender??? ...
Mike
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Last edited by mike 90 RR; 28th May 2009 at 08:46 AM. Reason: Added info on ABS wire & stone guard
Its more a "Duty of Care" issue. If they said "Hang calipers from wires, bending back the hoses till they have a sharpish bend in them, or alternatively just hang calipers from the hoses..." they may just end up in a law suit... or 2.........!!!
All factory manuals are based around an assemble/dismantle practice. A workshop manual from a Skoda a friend of mine had in the UK nearly required engine removal for everything except turning the ignition key!! No joke!!!
"Change spark plug:
1- Remove the engine
2-change spark plug
3- refit engine
Change spare tyre:
1- remove engine...... "
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Thanks for your answers guys I found pic/information on a UK board on modifying the brake bracket.I wanted to do this mod so in future I dont have to remove the upper swivel pin bolts to remove the brake caliper also dosent change the preload on the swivel bearings.
As far as the bottom bolts are concerned I will just do them up tight.
Also these are the posts which may explain what I mean...
front brake line bracket mod
Swivel housing
Thanks again guys
Aaron & Jacinta
1994 300Tdi Defender
Thanks Mike but Iam rebuilding whole axle including sanding and respraying axle housing,swivel housing,brake bracket,lower brake shield braket,brake sheild,top off lower and upper king pins and also brake calipers.
So iam replacing all bearings,gaskets and seals including lower king pin gasket which ment I had to undo the lower bolts.
Iam not doing this job half as*d as this is my family/tourer so it needs to be reliable and with 340k on the clock while its off the road getting some cancer cut out thought I would spend a few dollars on the old girl.
Theres a list of other things Iam replacing as well but this would be a long post and I dont want to bore you.
Aaron & Jacinta
1994 300Tdi Defender
Which bolts?
My RAVE shows no figures of 78Nm for any bolts.
Or are you working from this table:TORQUE VALUES
FRONT AXLE ............................................Nm .................... lbf/ft
Hub driving member to hub ......................65* .................... 48*
Brake disc to hub .....................................73 ...................... 55
Stub axle to swivel pin housing .................65* .................... 50*
Brake caliper to swivel pin housing ............82 ...................... 60
Upper swivel pin to swivel pin housing .......65* .................... 48*
Lower swivel pin to swivel pin housing .......25* .................... 18*
Oil seal retainer to swivel pin housing .........11 ...................... 8
Swivel bearing housing to axle case ...........73* .................... 55*
Differential drive flange to propeller shaft ....47 ..................... 35
Mudshield to bracket lower swivel pin .........11 ..................... 8
Bevel pinion nut .......................................130 ..................... 95
Draglink to swivel pin arm ..........................40 ......................30
Panhard rod to axle bracket .......................88 ..................... 65
Radius arm to axle bracket ......................190 ......................140
Radius arm to chassis side member .........190 ......................140
Track rod end ............................................40 ...................... 30
Hub adjusting nut .......................................50 ...................... 37
Road wheel nuts ......................................130 ...................... 95
NOTE: * These bolts to be coated with Loctite 270 prior to assembly.
The following Torque values are for screws and bolts that are not specified on previous page.
METRIC .......................Nm ...............lbf ft
M5 ..............................6 ...................4.5
M6 ..............................9 .................... 7
M8 ............................25 ...................18
M10 ..........................45 .................. 33
M12 ..........................90 .................. 65
M14 ........................105 .................. 77
M16 ........................180 ................ 133
UNC / UNF 1/4 ............9 .................... 7
5/16 ..........................24 ...................18
3/8 ............................39 .................. 29
7/16 ..........................78 .................. 58
1/2 ............................90 ...................65
5/8 ..........................135 .................100
Ron B.
VK2OTC
2003 L322 Range Rover Vogue 4.4 V8 Auto
2007 Yamaha XJR1300
Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA
RIP Bucko - Riding on Forever
This was copied straight from the page and has not copied properly but you get the idea but yours seems more correct Ron 25Nm sounds more sensible...
FRONT AXLE AND FINAL DRIVE
1 SPECIFICATIONS, TORQUE REV: 05/99
TORQUE VALUES
NOTE: Torque wrenches should be regularly checked for accuracy to ensure that all fixings are
tightened to the correct torque.
Nm
FRONT AXLE
Hub driving member to hub 65* .................................................. .....................
Brake disc to hub 73 .................................................. .....................................
Stub axle to swivel pin housing 65* .................................................. ...............
Brake caliper to swivel pin housing 82 .................................................. ..........
Upper swivel pin to swivel pin housing 78* .................................................. ...
Lower swivel pin to swivel pin housing 78* .................................................. ...
Oil seal retainer to swivel pin housing 11 .................................................. ......
Swivel bearing housing to axle case 73* .................................................. .......
Pinion housing to axle case 41 .................................................. .....................
Crown wheel to differential housing 58 .................................................. .........
Differential bearing cap to pinion housing 90 ..................................................
Differential drive flange to drive shaft 47 .................................................. .......
Mudshield to bracket lower swivel pin 11 .................................................. ......
Bevel pinion nut 130 .................................................. ......................................
Draglink to hub arm 40 .................................................. ..................................
Panhard rod to axle bracket 88 .................................................. .....................
Radius arm to axle 190 .................................................. ..................................
Radius arm to chassis side member 190 .................................................. .......
NOTE: * These bolts to be coated with Loctite 270 prior to assembly.
Aaron & Jacinta
1994 300Tdi Defender
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