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Thread: Additional Battery Setup - Not your usual system

  1. #1
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    Additional Battery Setup - Not your usual system

    My 101 has a dual charging system for batteries. There is the main 24v alternator that charges the two starting batteries and runs truck electrics and there is a second 12v alternator that is used to power 12v stuff like LPG, radios, GPS and other 12v systems. Currently I just have an old 12v lead acid starter battery connected to take the load from the alternator. I need to set this 12v system up properly to run my fridge and maybe a portable winch.

    So this is not the usual dual battery system in that I do not need to protect the starter batteries from discharge by the fridge.

    So the questions

    Should I just get one AGM or deepcycle battery to run the 12v side or split them across two batteries run in parrallel. All up I will be looking at something like 200Ah either in one battery or in two.

    If I do run the two batteries in series should I draw power from both all the time or run on one and then switch to the other - in this case would it be worth while using a battery management system to keep usage and charging optimised in each battery. Will I get more out of the two batteries running on them individually or as a pair.

    The 12v alternator is an old older type - probably about 40amp and I will be upgrading this to about 100 - 120amp later.

    So you know, I have looked at removing the second alternator and using a reducer or battery charger off the 24v system but to get electronic equipment to do this is very expensive due to the high amps required and the current system is there, wired up and works - in addition I can jump start myself if the starters get flat. So I will stay with this 12v system.

    Thanks

    Garry
    REMLR 243

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  2. #2
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    A modern 12volt 85 to 130 amp alternator can be sourced relatively cheaply from 90's Commodores, all you need to do is swap the pulley. I personally have been using a semi-deep cycle Besco Extreme battery, part no. N70EX, it has been in continuous service for nearly 8 years. It may not be the most suitable for frequent deep cycling but is very robust and capable of being topped up. If I had 2 new batteries I would leave them in parallel permanently. The amp hour rating of any lead acid battery is highest with the lowest current draw. Also the lifespan is best with a lower total depth of discharge, so drawing both down at once gives the longest life.

  3. #3
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    Im a big fan of a lot of smaller batteries of the same type in parallel. Its usually cheaper in terms of the batteries and if you kill one you can easily drop it out of the system and still maintain some functionality.

    Dont forget to make sure you have isolation of the right type on the new alternator when you get it and dont make it too big if you are going to run pure deep cycle batteries, While they can take a high current charge they last a lot longer with a lower current.
    Dave

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  4. #4
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    I bought a single SuperCharge 105 ah dual purpose cranking/deep cycle battery. It will be charged by the spare alternator when in the vehicle and a 2600mah charger/trickle charger when at home. The only hard wired appliance is the analogue clock. Plug in appliances will the camping usuals - fridge, lights etc.

    So the question is - when out camping etc what is the minimum safe voltage I can let the battery go down too before either switching appliances off or recharging the battery. Also any idea what sort of Ah would have been used from fully charged to the safe voltage.

    If this battery works out I will get another and then work out the best way to connect them together.

    Thanks

    Garry
    REMLR 243

    2007 Range Rover Sport TDV6
    1977 FC 101
    1976 Jaguar XJ12C
    1973 Haflinger AP700
    1971 Jaguar V12 E-Type Series 3 Roadster
    1957 Series 1 88"
    1957 Series 1 88" Station Wagon

  5. #5
    Tombie Guest
    Garry

    Look into CAT 6v batteries and run them in series.... You'll get a ridiculously long run time from them

  6. #6
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    Hi Garry, and to start off, your 40 amp 12v alternator is the equivalent of a 60 amp alternator in a single alternator set up because yours is not power the vehicle’s fundamentals.

    So you may not need to be in too much of a hurry to replace it until you see if it will or will not meet your needs.

    Next if you are considering using an electric winch, if it draws more than 30 or 40 amps ( not sure about the current draw of your portable winch ) you need to fit cranking batteries.

    Under normal use, dual purpose type batteries are an excellent choice but when high current winching is going to be done, deep cycle batteries can’t be used and I would not even use a dual purpose battery.

    For the best all round life span of your batteries, permanently parallel for all the reasons bee utey posted and it doesn’t matter whether they are the same size, brand or age.

    If you use a deep cycle battery, you can safely take them down to 30% SoC and as long as you charge them as soon as possible, they should give you a good operating life span.

    With Cranking batteries, you can take them down to 30% SoC but they will have a shorter life span so it’s best not to take cranking batteries much below 50% SoC.

    This chart will give you the voltage reference to find out the rough SoC of your batteries.


  7. #7
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    Quote Originally Posted by Tombie2 View Post
    Garry

    Look into CAT 6v batteries and run them in series.... You'll get a ridiculously long run time from them

    Tombie - CAT have a 6V Calcium battery rated at 100AH that is very compact.

    So if I join 2 of these in series I get a 12V 100AH battery ?

    Cheers
    Simon

  8. #8
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    Hi simonmelb, while using two 6v batteries in series will work perfectly, there are some potential drawbacks that you need to consider.

    With a parallel set up, you can use any combination of similar or dissimilar 12v batteries to make up the amount of capacity you need and if any of the batteries play up, simply remove it. You can replace it when you get round to it or you can just leave the set up as is.

    With a series set up, both batteries do need to be the same type, size, age and preferably the same brand.

    In a series set up, if one battery plays up, you really need to replace both batteries or at least get exactly the same battery to replace the failed one.

    Furthermore, while you source the battery, you will not have any 12v stored power and if you happen to be on that big trip around the paddock, you may find it next to impossible to get an identical replacement for some time.

    Back to a parallel set up and if you do in a battery in, in the middle of the never, never, the first servo, K-Mart, Woolies or what ever, that you come to, you can buy ANY 12v battery and your up back to your normal capacity.

    One more point, if you find that your existing battery capacity is a bit small, it's a lot easier ( and cheaper ) to expand a parallel set up than it is to expand a series set up.

  9. #9
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    Thanks Drivesafe

    Makes a lot of sense ! - Im just looking where I can store 100 or 150 AH (or more) in my D2a for a big trip. I havnt decided whether to use the rear storage bins, under bonnet. I do like the parallel setup idea. I have a small generator as backup.

    Cheers
    Simon

  10. #10
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    Quote Originally Posted by simonmelb View Post
    Thanks Drivesafe
    Makes a lot of sense ! - Im just looking where I can store 100 or 150 AH (or more) in my D2a for a big trip. I havnt decided whether to use the rear storage bins, under bonnet. I do like the parallel setup idea. I have a small generator as backup. Cheers
    Simon
    Hi Simon,

    FWIW, I have installed 2x Exide Orbital 50Ah batteries in parallel in the right rear bin of my D2. Works well and don't need to worry about venting or excess heat killing the batteries. Understand though that deep cycle batteries may not be suitable for your needs. I've installed a shelf above them inside the bin where my fuse box and relays are mounted.

    Peter Phillips
    Last edited by Signal1; 13th May 2010 at 10:41 AM. Reason: sp
    '01 D2 V8 4.6 Auto 7 Seater ACE
    Town Car - '11 Ford Mondeo Titanium TDCi -
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