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Thread: Intercooler and fuel efficiency

  1. #11
    Join Date
    Jun 2010
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    Cairns QLD
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    Quote Originally Posted by steveG View Post
    Just be warned, that once its up and running you'll likely never intercool it
    I've even got a WTA sitting on the shelf, but its just so reliable and trouble free I can't bring myself to start pulling it apart and messing around with it.

    I've been meaning to throw a thermocouple in the inlet to see how hot the air is from the turbo, but haven't got around to it.
    If yours has a working wastegate it will be interesting to compare EGT's etc as mine has the w/g wired shut - I didn't have a suitable actuator at the time I fitted it, and its never made it far enough up the priority list since!

    Next build will be a better turbo and an intercooler, but thats a wee way off yet. The T25G still does a pretty reasonable job.

    PS: I need to do some work to improve inlet restriction as my setup easily trips the filter indicator even with a brand new filter. Try and keep everything as big and smooth as possible on the inlet side of the compressor (air filter, snorkel, ducting etc) and stay away from corrugated hose to connect your snorkel up with.

    Steve


    I was going to follow your lead with the wastegate but now you've got me thinking.
    Mine seems to work but have to fab a bracket.

  2. #12
    Join Date
    Sep 2007
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    Without a functioning wastegate it's not EGT that is a problem. Rather exhaust pressures build much higher and these kill power. Just like an exhaust brake.

  3. #13
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    Quote Originally Posted by Boof Ed View Post
    Rar110, what do you mean; curve of the 'barrel'?
    The inlet pipe previously just butted into the side of the filter housing with a circle cut out of the housing. To make the opening bigger I made the inlet so it goes over the curve with an oval shaped opening on the housing.

    image-1562548663.jpg
    L322 tdv8 poverty pack - wow
    Perentie 110 wagon ARN 49-107 (probably selling) turbo, p/steer, RFSV front axle/trutrack, HF, gullwing windows, double jerrys etc.
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  4. #14
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    Sep 2008
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    Geelong, VIC
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    Quote Originally Posted by rar110 View Post
    The inlet pipe previously just butted into the side of the filter housing with a circle cut out of the housing. To make the opening bigger I made the inlet so it goes over the curve with an oval shaped opening on the housing.

    image-1562548663.jpg
    Looks good.
    With the air entering at an angle like that it would help with the cyclonic action to separate dust too. I guess you'd probably want it to swirl the air in the same direction as the vanes on the main filter.


    Quote Originally Posted by Dougal View Post
    Without a functioning wastegate it's not EGT that is a problem. Rather exhaust pressures build much higher and these kill power. Just like an exhaust brake.
    I really should get off my butt and put an actuator on mine to see what difference it makes.

    Steve
    1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
    1988 120 with rust and potential
    1999 300tdi 130 single cab - "stock as bro"
    2003 D2a Td5 - the boss's daily drive

  5. #15
    Join Date
    Oct 2012
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    intercooler 4bd1

    From my experience after fitting a wta intercooler it was a noticable increase in performance ,lower egt . It basicly was a gear differance . What i mean is that if you normally go up a hill in a particular gear on the highway ,you would find you could stay in a higher gear and not have to change down. Therefor the inter cooler is lowering the temp of the air entering the engine thus producing more power . I did the same to a Nissan patrol 4.2 turbo . We dynoed the vehicle on the Friday and re did it on the same dyno on the Monday -6hp increase at the rear wheels.Hope this helped

    Graeme

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