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Thread: Slack in the DRIVE train

  1. #1
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    Slack in the DRIVE train

    Defender county 110 Isuzu 4bd1 - Salisbury rear with maxdeive shafts and members on rear and standard on from (LR diff)

    Need a bit of advice on the clunk on gearchange. I think the slack is in the front diff. Jacked up each wheel one at a time and rotated the wheel till the prop shaft started to turn. Both back wheels mesh up almost straight away and prop shaft turns. on the front I have about 75mm rotation on outside of tyre before the propshaft moves (same both sides). from memory (long rebuild) when I put the front axle together the CVs had no noticable play. The diff however was rebuilt by ALL 4X4 at Kotara and I put it in as supplied. I assume the diff needs adjustment but don't no for sure and don't know how to adjust it (shims I guess).

    Any views gratefully considered.

  2. #2
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    Check all your rear bushes, trailing ARM, a frame ball joint,etc, might not be in drive line
    98 Defender 110 tdi Boomer


  3. #3
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    Bushes all replaced and A frame balljoint re kitted - all tight. still think it's in the front.

    PS lot of posts haha

  4. #4
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    still check the bushes.
    on my car i replaced all the suspension arms with brand new arm n bushes 18 months later the bushes are gone, not worn but gone.

  5. #5
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    mmm.. only done 200k since rebuilt

  6. #6
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    Have you checked for worn splines on the front drive flanges?
    You could pull the front prop shaft out, lock the center diff and test drive it to see if the clunk is still there.
    How long ago was the front diff rebuilt? The cross pin can wear in the carrier and create a lot of backlash.

    Steve

  7. #7
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    Front splines into drive members seems like a solid fit. Diff rebuilt 3 years back but vehicle only just finished so only 200km driven. With the cross pin wear is that just a replacement pin ?

  8. #8
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    Quote Originally Posted by fid-def View Post
    Front splines into drive members seems like a solid fit. Diff rebuilt 3 years back but vehicle only just finished so only 200km driven. With the cross pin wear is that just a replacement pin ?
    Gotcha. Was thinking it had done a fair few since rebuild.
    No, the ones I've seen wear the carrier itself If its only done 200km since it was rebuilt then I would expect its OK.

    Thinking about it a bit more, that 75mm rotation would be about normal I reckon.
    Was the transfer case rebuilt or looked at during your rebuild?
    If you put the handbrake on, gearbox in gear, can you rotate the front output shaft much? (need to take the front shaft off or lift a front wheel to check).

    Steve

  9. #9
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    ok another job for the morning

  10. #10
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    just rechecked the rear and get 30mm play front moe than double that. I'll continue to investigate

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