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Thread: 300TDI Vacuum Pump stuffed

  1. #1
    Join Date
    Aug 2012
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    300TDI Vacuum Pump stuffed

    Pump had a small oil leak, more of a weep, has been there for a long time.
    Finally got around to removing it with the intention of doing the nut and bolt mod to replace the rivets.
    I must say it is not the easiest thing to remove.
    Managed to pull it apart, this is what I found.
    The piston seal is just about gone.
    Pitting on the piston.
    No debris in there.
    Damage is all at the lowest point
    Surely wasn't going too last much longer.
    Attached Images Attached Images
    '95 Defender 130 Single Cab
    HS2.8 TGV Powered
    ------------
    98% of all Land Rovers built are still on the road.
    The other 2% made it home.

    Cost difference between Britpart and Genuine seals: £2.04. Knowing that your brakes won't fail at any moment: Priceless.

  2. #2
    Join Date
    Jan 1970
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    Consensus seems to be to get a Bearmach replacement, don't touch an OE Wabco with a barge pole.

    Mine hasn't been in long enough to confirm this, but that's the way I jumped.

  3. #3
    Join Date
    Aug 2012
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    Just finished installing the new one.
    It's a Wabco in a Bearmach box.
    The cover is still riveted, I thought they changed them to torx bolts.

    Seems my brakes are a little better, less effort for braking force,
    might have been low on vacuum.

    As there is only one seal, it would make sense that the vacuum would be leaking when running and oil would leak when stopped.
    '95 Defender 130 Single Cab
    HS2.8 TGV Powered
    ------------
    98% of all Land Rovers built are still on the road.
    The other 2% made it home.

    Cost difference between Britpart and Genuine seals: £2.04. Knowing that your brakes won't fail at any moment: Priceless.

  4. #4
    Join Date
    Jan 1970
    Location
    NSW far north coast
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    Quote Originally Posted by jboot51 View Post
    Just finished installing the new one.
    It's a Wabco in a Bearmach box.
    The cover is still riveted, I thought they changed them to torx bolts.

    Seems my brakes are a little better, less effort for braking force,
    might have been low on vacuum.

    As there is only one seal, it would make sense that the vacuum would be leaking when running and oil would leak when stopped.
    Really ?

    The one I bought was painted black not anodised, no identification in a Bearmach box ?

  5. #5
    Join Date
    Jan 2013
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    bundaberg
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    thay die quick

    ive got 6 dead ones in the shed the last one only lasted 2000km when it seezed up and the one on there now leaks oil was looking at going back to alternater vacume pump

  6. #6
    Join Date
    Oct 2006
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    canberra
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    Wouldn't think there would be enough room to run an alt with a vac pump look on eBay for a 12 volt vac pump would do the trick

  7. #7
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    under a rock, next to a tree, at Broadmarsh
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  8. #8
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    That would be fine. I forgot to mention there expensive but so is the original I guess

  9. #9
    Join Date
    Oct 2010
    Location
    Adelaide Hills
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    You should really replace the brake booster when you replace the vacuum pump.

    I bought a new Wabco and couldn't get warranty unless I bought a new brake booster and did both. The boosters split and leak (hairline cracks around the mounts I think), it's a known fault, and the leak forces the vacuum pump to work overtime and kill itself.

    Chatting with All 4x4 spares, they told me they had all sorts of issues with the vacuum pumps until someone worked out it was actually the brake boosters that are the issue. Is Defender specific and you are best to assume that your brake booster has the cracks, because its very common.

    I've had no issues with the Wabco. Done about 5,000kms now. Replacing both pump and booster made a big difference to the brake feel.

  10. #10
    Join Date
    May 2002
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    Heathcote (in "The Shire")
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    If you do replace the booster, go for a genuine or at least a known brand.

    I replace mine a while back with an after market and couldn't get a good pedal feel - I wonder why ?

    https://www.youtube.com/watch?v=wU3CyjTFiZ4

    Martyn

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