the comments about using same shim thickness as original are fair enough,
the Sals is so over engineered for the Landy that its very forgiving of a bit of intolerance, but its really nice to minimise the backlash ( Truetracs really tighten up the slop)
I only had a Salisbury apart to fit a Maxidrive or Truetrac, in which case you defenitly need to set up from scratch
Damien, I must have been a bit more gentle than you when I removed my carrier bearings/shims as I managed to reuse them (after a little straightening on the anvil). Have done about 4 Sals over the years and never had to reset pinion height yet. I wasn't happy with the backlash on 1 so I sacraficed a set of bearings and reset it. (that was before I found the dummy bearings). Very interested in the solid spacer you are doing. Are you using hollow bar to make it out of. Very interested in seeing a pic when you get it done. I have just finished rebuilding one and used the crushable spacer
Steve, I only have the dummies for the carrier as I have never had to adjust pinion height.
Cheers......Brian
1985 110 V8 County
1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)
Brian, I accidently over tightened the drive flange hence now I'm doing the solid spacer.
Pinion depth should not alter unless changing CP or housing.Solid spacer Yes YES but make sure you dont finish up with to much preload keep the CP backlash and preload
within specs some marker paste to check tooth pattern and your right to go
Dont forget the oil
That's good advice regarding the set-up bearings. However there's at least one tool that does allow you to remove the carrier bearings without damaging the shims - Durasolid's bearing puller. These are designed for the Dana 60 so they're perfect for the Sal.
And if it was me, I'd probably make my first set-up attempt by using the old shims and see where the pattern is, and then work from there by either adding or subtracting as needed.
Just bumping this for a Q.
What's the consensus, is a solid spacer that much better than the OE collapsible one ?
Will be doing a Sals soon.
I put one in mine, although my vernier must be ever so slightly different to my mates who made the spacer as I had to shim it, no big deal though
Not sure if its a better way to go or not though
I put a new OE one in mine when I rebuilt it, so can't comment on the solid one. Maybe I'm a just a pussy, but they take a LOT of effort to compress when you set them up and I'd be really surprised if they actually compress in operation.
Only advantage I can see is being able to shim the solid one like Damien has done. Would definitely make it easier to set up than the "bit more, bit more, bit....crap....too much" experience with the collapsible one.
FWIW, I had very little joy with using carrier setup bearings.
Borrowed some and got everything set up nice, pressed on the real bearings and preload/backlash was miles out.
After making up a decent puller to remove the new cones without damaging them, I decided it must have been that the setup bearings I used were different brand than the new Timken bearings I was using.
Bought some genuine Timken cones with clearanced bores to use for setup, and repeated the exercise. Still no damn good!!!
Thankfully, since I'd already made the puller I was able to set it up by trial and error by removing the bearings from the carrier and adding/removing shims. Never really got to the bottom of why the setup bearings didn't work, as after a week of frigging with it every night I was just glad it was done.
Done about 9000k's on it since and its all good so pretty happy with the outcome - just a bit frustrating on the way along.
Hopefully yours goes smoothly Rick.
Steve
1985 County - Isuzu 4bd1 with HX30W turbo, LT95, 255/85-16 KM2's
1988 120 with rust and potential
1999 300tdi 130 single cab - "stock as bro"
2003 D2a Td5 - the boss's daily drive
That's strange Steve. I set mine up with the dummy bearings and the backlash was the same when I put the standard bearings on. Maybe the dummies you had were different. I will get the numbers off them tomorrow and post them up.
Cheers......Brian
1985 110 V8 County
1998 110 Perentie GS Cargo 6X6 ARN 202516 (Brutus)
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