Hi and welcome.
First sounds like you have a cheap boost gauge, what brand? The first one I had did similar, I bought an SAAS gauge and has been fine since. My belief is a stock TD5 will produce around 14-15 psi, modified can go a bit higher I think.
Check how the gauge is fitted and if it returns to zero when no acceleration or engine off.
If the radiator is only 2yo it should be fine. I would install a set of thermo fans, takes a little work but I installed 2. You have to modify the stabiliser bars in front of the radiator but can be done fairly easily.
A good intercooler is a good addition, I have an ASE. What can happen though is the bonnet catch may foul on the top. I cut a bit off the bottom of mine. This makes it slightly harder to close, but much better than punching a hole through the top of the intercooler. This is due to good aftermarket ones being much thicker. An ECU remap will entail sending your ECU away or you can try and source a later model unit that can have fuel maps written to with the use of a Nanocom or similar. On my wish list and has been for a while.
Be carefull with aftermarket radiators, the market seems to be a bit hit and miss with quality.
You should be able to get the bits for your door locks from many of the UK retailers or maybe Karcraft.
Best of luck
Craig


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