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Thread: Rusted Defender floor screws

  1. #1
    Join Date
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    Rusted Defender floor screws

    Hi All,

    Im about to replace the clutch and acoustic matting on the Defender this weekend. As per usual the screws holding the floor panels and tunnel are rusted in place. Does anyone here have a quick tip on removal? I'm about to grind the heads off if the impact driver fails again. I'm going to replace them with SS replacements but just looking for tips right now.

  2. #2
    Join Date
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    I would imagine soaking them in penetrene or wd40 to start. Then using a normal driver bit as an engaged drift give them a wack with a hammer before the impact driver.

  3. #3
    Join Date
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    loosening floor screws

    cold chisel with gentle persuasion. mine had a number of plastic inserts which are destroyed by the grinder heat or similar. as suggested soak in penetrene or wd prior to starting.

  4. #4
    Join Date
    Jan 1970
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    Some of the plastic receptacles can be reached from underneath and held with pliers or even pulled broken off. I would replace the plastic inserts, pretty easy to get. These Screws are mainly around gearbox tunnel and back near fire wall. The ones near the door are nut and bolt. Nuts can be accessed from under car.
    Even the stainless steel ones rust. I have recently replaced mine again and would envisage doing every few years.
    2011 Discovery 4 TDV6
    2009 DRZ400E Suzuki
    1956 & 1961 P4 Rover (project)
    1976 SS Torana (project - all cash donations or parts accepted)
    2003 WK Holden Statesman
    Departed
    2000 Defender Extreme: Shrek (but only to son)
    84 RR (Gone) 97 Tdi Disco (Gone)
    98 Ducati 900SS Gone & Missed

    Facta Non Verba

  5. #5
    MaxGrofender Guest

    Screws n bolts

    I’m about to do the same, just bought my first defender and it’s bolts n bits are very rusted. Any pointers in the best place to get screws n bolts? Better to order online from uk or aust?

    Cheers!
    Max

  6. #6
    p38arover's Avatar
    p38arover is online now Major part of the heart and soul of AULRO.com
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  7. #7
    p38arover's Avatar
    p38arover is online now Major part of the heart and soul of AULRO.com
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    I was talking to Brad at KLR Automotive today and he says he has all the special bolts/screws in stock, including:
    AB614061L #14 x 3/4" self tapping screws (I had a look and these are quite large in diameter).

    He also has the screws 320045 with the ACME thread

    10656.jpg

    and

    SE106201L panhead M6x20mm.
    Ron B.
    VK2OTC

    2003 L322 Range Rover Vogue 4.4 V8 Auto
    2007 Yamaha XJR1300
    Previous: 1983, 1986 RRC; 1995, 1996 P38A; 1995 Disco1; 1984 V8 County 110; Series IIA



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