On my last trip we had problems with the roof racks coming off over big bumps. We run with a roof pod, which does get some stuff in it but it is relatively light by the standards of some people and would be within the rated roof load.
However the problem was that the gutter is stronger where it is supported than in other places. If you pick the points immediately above the pillars it doesn't move, but in the middle of the door gap I managed to work out it was flexing enough to allow the roof rack to pop off.
Obviously the more mounting points you have the better. I'm going to re-arrange my setup to have the bars over the hard points for the next trip.
The cracking that you see in the sealant is nothing. It's just they paint the sealant and obviously it moves under the paint and cracks.
I had my roof crack across the join between the front and back halves. They fixed that, but covered the whole car in overspray (the Bump Shop). Watch that with them.



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