With Thermogard, you don't necessarily need to drill and tap. A 1/4" NPT tap will probably cost more than the replacement plate that is an option with the kit, and its already done for you. Just install and wire it up, its a nice kit.
PS. Removing the centre muffler has got mixed reviews on a Disco1, can't speak for other vehicles. A straight through can does the same thing but cuts the resonance.
You remove the plate unless you want to kill the turbo.
MY08 TDV6 SE D3- permagrin ooh yeah
2004 Jayco Freedom tin tent
1998 Triumph Daytona T595
1974 VW Kombi bus
1958 Holden FC special sedan
I've heard of using the "grease" method on the Drill Bit, but that worries me as to how would u really know that no metal pieces have not dropped down into the turbo area??
How often do these bolts snap off when u go to remove them? What can be done to minimize this from happening when undoing the bolts ??
Pre turbo the highest you even want to see is 750oC. That is also the max EGT value given in the isuzu manual for the 4BD1T.
Post turbo you have no way of accurately calculating EGT, as the turbine takes variable amounts of heat out of the exhaust flow depending on how hard it is working. So as I said the numbers post turbo (lets say at 750oC pre turbo) will be anywhere between 750 and 450.
Those using post turbo EGT probes usually assume a safety factor of 250-300oC (i.e. tune to max EGT of 450-500) however they have no way of knowing what the real values are.
I've undone the bolts on around 10 of these, not once had a bolt snap off. It's best to undo the bolts on a warm (not red hot) manifold IMHO as the cast iron expands slightly more than the steel bolts. Once loosened they'll come undone easily when you're ready to do the job, preferably on a cold engine. You'll need either a new gasket or some muffler putty on the old gasket as they get all crumbly with age.
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