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Thread: 300Tdi Auto, crank locking pin

  1. #1
    TonyC is offline Wizard Silver Subscriber
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    300Tdi Auto, crank locking pin

    Hi All,
    I'm doing the timing belf in a 300Tdi Auto Disco 1.

    I can't find the slot in the flywheel for the locking pin.

    Does the auto use the same pin as a manual? If not how do you lock the crank?

    Thanks

    Tony

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    Quote Originally Posted by TonyC View Post
    Hi All,
    I'm doing the timing belf in a 300Tdi Auto Disco 1.

    I can't find the slot in the flywheel for the locking pin.

    Does the auto use the same pin as a manual? If not how do you lock the crank?

    Thanks

    Tony
    RAVE says it uses the same pin. Seems the location is slightly different. I haven't done an auto.

    Screenshot 2024-09-21 at 4.25.46 pm.jpg
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  3. #3
    TonyC is offline Wizard Silver Subscriber
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    Thanks John,
    I wouldn't have found that.

    This one's been fighting the whole way, I've spent a day and a half making crank tools to get past all the loctite on the crank bolt and harmonic balancer.

    Hopefully it goes back together more easily than it came apart.

    Tony

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    Quote Originally Posted by TonyC View Post

    This one's been fighting the whole way, I've spent a day and a half making crank tools to get past all the loctite on the crank bolt and harmonic balancer.
    Milwaukee M18 3/4 drive rattler...... That bolt is why I own one.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  5. #5
    TonyC is offline Wizard Silver Subscriber
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    Quote Originally Posted by Tins View Post
    Milwaukee M18 3/4 drive rattler...... That bolt is why I own one.
    I knew that would be your answer 😇

    I very nearly went and bought one!

    When it fights all the way out, do you hold the harmonic balancer by hand? Or still need the holding tool?

    And then a slight mod to the holder, and it became the puller, and the balancer took some pulling.

    Tony

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    Mike has a few things to say about the job you are doing, Tony. I learned something about the seal vs pulley.



    About 7:00 in. Harder on a Disco, just because of access.
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  7. #7
    TonyC is offline Wizard Silver Subscriber
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    Timing belt all done.
    We had some fun and games, see thread in the tech chat re crank keyway.

    Anyway, next to where the crank locking pin goes in, there is a large hole, that I assume gives access to something on the flex plate.

    Should this have a cover? If not the bell housing will fill with mud and water.

    This is the first auto I've played with.

    Tony

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    Quote Originally Posted by TonyC View Post
    Timing belt all done.
    We had some fun and games, see thread in the tech chat re crank keyway.

    Anyway, next to where the crank locking pin goes in, there is a large hole, that I assume gives access to something on the flex plate.

    Should this have a cover? If not the bell housing will fill with mud and water.

    This is the first auto I've played with.

    Tony
    I am not terribly familiar with the autos but I believe that there is an access to the bolts on the flex plate.

    Tom
    1996 Disco 1 300TDI manual - Lucille a cantankerous red head! :D
    1997 Disco 1 300TDI Auto - sold

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    Never done a D1 auto, but RAVE says that the flex plate/converter bolts are accessed through the starter hole. But, RAVE does not show this plate in its illustration either...

    Screenshot 2024-09-25 at 11.23.55 am.jpg
    ​JayTee

    Nullus Anxietus

    Cancer is gender blind.

    2000 D2 TD5 Auto: Tins
    1994 D1 300TDi Manual: Dave
    1980 SIII Petrol Tray: Doris
    OKApotamus #74
    Nanocom, D2 TD5 only.

  10. #10
    TonyC is offline Wizard Silver Subscriber
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    Quote Originally Posted by BathurstTom View Post
    I am not terribly familiar with the autos but I believe that there is an access to the bolts on the flex plate.

    Tom
    Hi Tom,

    That would seem right.

    What I'm wondering is, should this hole have a cover?

    Tony

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