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Thread: ignition coil replacement

  1. #1
    lewy is offline Wizard Silver Subscriber
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    ignition coil replacement

    just about to replace the ignition coils.i understand that the plenum chamber has to come off,what type of gasket is under it,I seem to remember somewere that it is metal can someone confirm as i will have to order one if it is a paper etc.and is there any other little jobs i should do whilst i am in there,will be changing the leads as well.

  2. #2
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    Lewy

    It's metal, replacing the leads is probably a good idea. I recently completed the rocker cover gaskets. Look at also replacing all the flexible split wire loom, most would be brittle. If you do a search in the D2 section, some good info in there and there is a very good post in the Good Oil for the rocker cover gaskets (heaps of pictures).

    Regards
    Andrew

    Assuming it's a V8

  3. #3
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    The gasket is metal but has those raised 'compression" rings around the holes ( like a valley gasket), so it's probably a good idea to replace it .

    Regards Philip A

  4. #4
    It'sNotWorthComplaining! Guest

    I have done it about 8 times over the last few months.
    I can now do it blind folded and quick.
    Gasket you need is ERR6621

    Remove fan Belt.
    Disconnect throttle and cruise cables from plenum.
    unbolt Air Con compressor 4 bolts, lift off and rest aside.
    undo air intake from throttle throat.
    disconnect TPS sensor
    remove break booster hose.
    Remove 2 throttle heater hoses
    Disconnect IAC connector
    unclip Purge valve hoseRemove 2
    rocker cover to intake hoses
    unbolt the 4 long throttle body bolts, and 2 end bolts ( small ones) and don't drop the rear one. I used a small bit of plastic bag in the 10mm socket head to jam onto the bolt and lifted it out.
    Unscrew 4 x 8mm bolts that hold the coil pack onto throttle hosing rear and intake manifold rear.
    Then lift intake off to access coil packs, bit of fiddling still to lift out coil pack.

    OR
    Maybe remove front engine mounts, leave all intact and lower engine on jack to open up gap at rear to get to coil?

  5. #5
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    Previous owner of my D2 V8 moved the coil packs next to the alternator and fitted shims to allow use of standard leads.

    When I had to replace the coil packs it took only 5 minutes

  6. #6
    lewy is offline Wizard Silver Subscriber
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    andrew any chance of a pic of the coil setup,it has crossed my mind.

  7. #7
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    Quote Originally Posted by D2Andrew View Post
    Previous owner of my D2 V8 moved the coil packs next to the alternator and fitted shims to allow use of standard leads.

    When I had to replace the coil packs it took only 5 minutes
    Great idea - as Lewy said, let's see a picture

    Steve

  8. #8
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    I assume this is the original mounting plate with a bit welded on and secured with the main alternator bolt

    detail of side support to oil cooler bracket below:
    Attached Images Attached Images
    Last edited by D2Andrew; 14th February 2012 at 09:36 AM. Reason: pics

  9. #9
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    DO NOT REMOVE THE PLENUM. Absolute waste of time, remove engine mounts, remove nuts from both then jack one side and remove then the other. Can't remember which side first though sorry. Much easier since to remove the plenum a hat full of other stuff also has to be removed.

    Plenum off system takes hours, via engine mounts < 30min.

  10. #10
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    I can remove a plenum in 20 minutes and don't need a jack to do it, don't have to crawl underneath, as INWC says, it's easy once you know how. I like the idea of remounting them up front though.

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