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Thread: Installing front shocks ... problem

  1. #21
    Join Date
    Jun 2008
    Location
    CNS, FNQ
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    Quote Originally Posted by CJT View Post
    When I fitted the replacement Bilsteins in my D2 (V8 with ACE), two days after fitting the first set, I simply removed the shock turrets from the engine bay and lifted the shocks out.

    From memory it was rather easy and took around 30 minutes to replace both shocks and not much more than an hour to repalce all four on the vehicle.

    Seems like there is more in the way on the TD5 though.
    this is exactly what I did on my 04 TD5, no problem. i found the hardest part was getting a good access on to the bolts holding teh lower end of the front shocks on. the coils of the spring were just a bit in the way.

    I jacked him up, high, put him axle stands, wheels off, so the front axle could hang as low as it wanted and easy.

    I also followed the Haynes manual.

    Hay Ewe

  2. #22
    It'sNotWorthComplaining! Guest
    Quote Originally Posted by Fluids View Post
    ... now he tells me

    Can't access that info/link Paul ... ??
    I believe you need an account and password to view

  3. #23
    Join Date
    Feb 2011
    Location
    Brunswick, Victoria
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    Quote Originally Posted by It'sNotWorthComplaining!
    I believe you need an account and password to view
    you'll actually need a subscription to access the content of the bulletins. The account and password are free and give you access to additional information above and beyond browsing.

    it costs about $5 for an hour or $8 per day to access the tech bulletins. There are quite a few changed procedures released since the final RAVE CD was published in 2002.

  4. #24
    Join Date
    Apr 2012
    Location
    Whyalla, SA
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    Quote Originally Posted by Slunnie View Post
    Well done with it.

    I use spring compressors on the springs though. They already scare the hell out of me with the energy stored in them. You're a much braver man than me by using a ratchet strap!
    Why are you needing to use spring compressors?

    I've done 2 D2s now with Lovells 4" springs...

    Just fitted by hand....

  5. #25
    Join Date
    Mar 2009
    Location
    Port Stephens N.S.W
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    Well, just to update this ... with the new (old) shocks in, and a trip to Lithgow for some offroading last weekend, I'm really pleased with the ride imprevement

    The old units were 120k old when we bought the disco, and I thought it rode nice ... now with the 10k units in it's amazing ... and way better offroad.

    Feels like a new car

    Thanks for the assistance everyone.

    ... and YAY, I've popped 2000 posts and didn't even realize
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  6. #26
    Join Date
    Jan 2011
    Location
    Melbourne
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    Just did my left front. Couldn't undo the bolt in the top without starting to burr...

    Undid the tower, and the shocks at the bottom.

    Undid the turbo hose (as I'm replacing it with silicone anyway) and the whole tower and shock was able to wriggle out gently. All good.

    now for the rest

  7. #27
    Join Date
    Jan 2011
    Location
    Melbourne
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    Didn't work on the other side as the ACE pipes were in the way, and I didn't want to bend them too far.

    I dropped it out through the bottom using the ratchet strap compression method - pulling the spring up.

  8. #28
    Join Date
    Feb 2011
    Location
    Hobart, Tasmania, Australia
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    I changed my front springs and shockies today. I:
    jacked the vehicle up.
    Axel stands under the bullbar.
    Wheels off.
    Removed the ABS cable and brake line front the spring seat bracket.
    Removed the through bolt at the top of the shock absorber.
    Removed the lower bolt on the panhard rod.
    Removed the lower bolts on the shock absober.
    Stood on the wheel hub and pushed the diff down while jiggling the spring and shock absorber out.
    Reverse procedure for fitting.

    All up about two hours from start to pack up. Admittedly this is the third or fourth time I have done the front on a Discovery 2.

    Note: I have a 2" spacer lift in addition to the spring lift, for someone without this you may have to also remove the front crossmember as the tailshaft can hit it.

  9. #29
    Join Date
    Mar 2010
    Location
    Sydney
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    Gents

    What shocks do you recommend? Bilstein are a no go from what I have been told due to ACE.

    I have a D2a 2003 with ACE and not SLS. 95% on sealed road and 5% unsealed roads.

    Are Dobinson any good? (about $285 for a pair I think). Plan to do all 4 plus the steering damper.

    Also what's the latest news with regards to fitting. Has anyone tried fitting without jacking the car.

    Regards
    Andrew

    (This is the 2012 Xmas project)

  10. #30
    Tombie Guest
    Who told you that BS

    Billies are fine. Some get slight valving changes made is all.

    As for fitting, depends how you want to go about it.

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