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Thread: TD5 Fuel Pressure Regulator Leak

  1. #61
    Join Date
    Dec 2006
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    Sunny Pucka
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    Mine is leaking now too, just to be sure it the FRV heres a photo.

  2. #62
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    Aug 2010
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    Bermagui
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    yeh thats the sucker.

  3. #63
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    Jul 2014
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    Swan Hill
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    Hi replacing my fpr at the moment and what a job it is... Question need some help. How do you undo the front fitting on the pipe that runs from the fpr to the front of the block. My hose is brittle and cracked a bit so its gotta be replaced. I have a discotd5 not defender.

  4. #64
    Join Date
    Apr 2010
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    South Melbourne
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    Hi - I got mine undone by removing the pipe where your egr used to be (or egr if you still have one) then remove the vertical strut thing that goes down to the alternator , then you should have room to use a 14mm open end spanner (on an angle ) on the fitting .

    Good luck,

    Simon
    Cheers

    Simon
    2003 D2a TD5, ACE, SLS, Vienna Green.

  5. #65
    Join Date
    Jul 2010
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    Brisbane
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    Quote Originally Posted by DanDisco2 View Post
    Hi replacing my fpr at the moment and what a job it is... Question need some help. How do you undo the front fitting on the pipe that runs from the fpr to the front of the block. My hose is brittle and cracked a bit so its gotta be replaced. I have a discotd5 not defender.
    Let us know how you get on Dan! Mine went on a trip and I had to limp on home with cable ties wrapped around the hose I'm lucky to get 3 yrs from a regulator, luck of the draw I reckon!
    Cheers Gregg

  6. #66
    Join Date
    Jan 1970
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    Avoca Beach
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    If you take off the inlet manifold it is all easy.

    If you still have EGR, then it gives you a chance to transfer the gunk from inside the manifold to your clothes and hair.
    Regards Philip A

  7. #67
    Join Date
    Jul 2014
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    Swan Hill
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    Thanks greg .. Scary to think I'll have to do this every few years.
    Such a fiddly job. Getting the regular out wasn't too bad but that hose at the front of engine block was s killer not looking forward to putting it back in.
    Has anyone covered their new hose with some kind of sleeve to protect it from the heat of the engine which makes it Britol

  8. #68
    Join Date
    May 2009
    Location
    Tatura, Vic
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    Quote Originally Posted by 3-Gees View Post
    I'm lucky to get 3 yrs from a regulator, luck of the draw I reckon!
    Cheers Gregg
    I did mine about six months ago. Car is over 10 years old and done 190,000 kays.

    I have a full service history of the vehicle and this is its first one.

    As for the hose at the front, I was lucky that this hose was ok so I left it.

    I have read another thread where you will have to pull a few bits off the bend the end of a ring spanner 90 degrees to its handle then cut a slot to fit over the hose.
    Dave.

    I was asked " Is it ignorance or apathy?" I replied "I don't know and I don't care."


    1983 RR gone (wish I kept it)
    1996 TDI ES.
    2003 TD5 HSE
    1987 Isuzu County

  9. #69
    Join Date
    May 2009
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    Tatura, Vic
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    Quote Originally Posted by twr7cx View Post

    however it has a hose tail on for them which you just need to cut off if you want it to look original (alternatively, many put a hose onto it and run the hose away from the starter motor, this avoids the FPR from dumping diesel onto the starter motor in the even of a leaking diaphragm).
    You could run the hose back to the tank.
    Dave.

    I was asked " Is it ignorance or apathy?" I replied "I don't know and I don't care."


    1983 RR gone (wish I kept it)
    1996 TDI ES.
    2003 TD5 HSE
    1987 Isuzu County

  10. #70
    Join Date
    Jul 2014
    Location
    Swan Hill
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    Quote Originally Posted by PhilipA View Post
    If you take off the inlet manifold it is all easy.

    If you still have EGR, then it gives you a chance to transfer the gunk from inside the manifold to your clothes and hair.
    Regards Philip A
    How big of a job is the inlet manifold?

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