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Thread: Td5 egr bypass Question

  1. #1
    Join Date
    Sep 2007
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    Northern Beaches Sydney NSW
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    Td5 egr bypass Question

    hi all,

    recently bypassed the egr on my Td5 with a new kit and silicone hoses. the egr (cylinder type) on the front obviously has incoming water and outgoing returning to the expansion tank. do i block off the now redundant hose coming towards the egr unit (now gone) or simply return to bottom of expansion tank. any help appreciated. thx

  2. #2
    Join Date
    Sep 2009
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    Brisbane
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    Pipe sizes aren't same

    Not just a take out and bypass job. Pipes are different sizes - 16mm and 10 mm, so adaptor required. I suggest you leave it in place.

  3. #3
    schuy1 Guest
    yes you can bypass the unit and remove it if you like. Just carry the hose to its next termination. Or leave it all insitu .

    Cheers Scott

    Yes as Bsperka says re the hose, but I thought that was self evident
    Last edited by schuy1; 9th April 2013 at 07:56 AM. Reason: more info

  4. #4
    Join Date
    Jul 2011
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    Yarrawonga, Vic
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    May be different setup on a Defender Td5 but I removed the plumbing all the way, took out the 4 way joiner under expansion tank and replaced with a 3 way , removed plumbing under manifold and metal pipe behind engine, and blocked off the water outlet on the oil cooler with a silicone hose and alloy bung, about 1.5 meters less plumbing & many less potential fail points. Cooling system now much easier to bleed too.

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