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Thread: ZF4HP22 do it yourself overhaul

  1. #81
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    actually I could not fit it the other way round because some of the racks did not fold down something to look for when buying a new dishwasher.
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  2. #82
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    The steel pipes going into the oil pump hand different threads and as I had already ordered new pipe along with a lot of other parts this is the easiest way to cut and join the pipe.

    It is 12mm tube ferrules and joiners from a hydraulic outfit $60 note one is a tee fitting I am going to fit a temp sensor on the outlet and this is an easy way I think.

    Just waiting on the torque converter to show up hopefully Monday will make a start on the transfer case overhaul now so I can at least put the trans in Sunday or maybe Saturday arvo if all goes well.
    Attached Images Attached Images
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  3. #83
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    Williamstown, Victoria
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    Quote Originally Posted by stevo View Post
    actually I could not fit it the other way round because some of the racks did not fold down something to look for when buying a new dishwasher.
    Could you hang it from the top rack? keeping the top rotor away some how.

    Dishwasher detergent is strongly alkaline, it will eat away at the aluminium. You might notice that the metal is a darker grey colour. A lower alkalinity low foaming detergent would be better, may be laundry detergent.

    Cheers Bo
    (once was a R&D chemist)

  4. #84
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    Jan 1970
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    Yep I used a low alkaline detergent remembered something years ago when new hot parts washers came out and people would put there alloy heads in and stuff them
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  5. #85
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    Jan 1970
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    Pennant Hills, Sydney
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    Trans going in,sitting on ply to make it easy
    Attached Images Attached Images
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  6. #86
    Join Date
    Jan 1970
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    Pennant Hills, Sydney
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    Rear supported and two come alongside used with small one to keep it central, this was done by myself.
    Attached Images Attached Images
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  7. #87
    Join Date
    Nov 2014
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    Nirvana near Albany W.A.
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    I think you deserve a beer, I used to have to do it this way pre hoist days by myself as well , hope you've got some really effective wheel chocks at the front

  8. #88
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    Jan 1970
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    And the front off the engine crane just managed to beat the storm and get it bolted up, just waiting for torque converter.
    Attached Images Attached Images
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  9. #89
    Join Date
    Jan 1970
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    Pennant Hills, Sydney
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    Yes I have good wheel chocks as my driveway is on a slope also one of the rear wheels that are up on ramps is tied to the ramp and also have a tie down strap through front wheel and onto the bullbar with having to lift one side of vehicle better to be safe.

    I will have a beer when it is mobile either to celebrate or drown my sorrows if torque converter shows up tomorrow should have it mobile Wednesday as still waiting for manifold to be finished getting coated which I should be able to pick up Tuesday.
    Last edited by stevo; 8th November 2015 at 06:25 PM. Reason: Chocks not chicks
    disco seriesII mods so far:-bullbar,hyd winch,
    detriot locker,lsd front,C.D.L kit,chipped and bigger intercooler,2" lift,rock sliders, lsd in transfer case, modified auto trans.

    In the event of nuclear war,Disregard this message

  10. #90
    Join Date
    Apr 2012
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    Orange, NSW
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    Really keen to see how this goes as I'll probably be in a similar position shortly, my hats off to you for getting in and giving it a go!

    Sent from my HTC One using AULRO mobile app
    The Phantom - Oslo Blue 2001 Td5 SE.
    Half dead but will live again!

    Nina - Chawton White 2003 Td5 S
    Slowly being improved

    Quote Originally Posted by Judo View Post
    You worry me sometimes Muppet!!


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