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Thread: What happened to your Discovery 2 today?

  1. #8521
    Join Date
    Jan 1970
    Location
    Avoca Beach
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    14,150
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    When I did mine, all I did was leave the cardboard tube in the bearing to hold the needle rollers in place right until the very last moment before the pin was offered into the bearing.
    Yes I noted that on the US sourced ones which also indicates that the one you received was different to the one I received.
    I have not seen the OE type yet as it is still on order but the photos don't seem to show a cardboard tube. Also the new one that I received did not have a tube but had a caged bearing which I guess does not need a tube.
    The caged bearing is a much better idea.
    The main message in my post is that it is extremely difficult to use the old bearing even though they do not seem to fail.
    Regards PhilipA

  2. #8522
    Join Date
    Dec 2020
    Location
    Perth
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    And its out..




    AMA

  3. #8523
    Join Date
    Jan 1970
    Location
    Avoca Beach
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    Mine is in a panel beater having the LH rear door fixed and repainted after a bloke with a caravan sideswiped the car when it was parked when he was entering the easiest spot in the caravan park. Regards PhilipA

  4. #8524
    Join Date
    Dec 2020
    Location
    Perth
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    Whats this mean, did I cook it ? only on number 1.



  5. #8525
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
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    3.15 MB
    I had a tiny ball bearing bounce around once and it made the piston a bit like that but also left its markings on the head.

    No I won't explain how I stupidly got a ball bearing inside the donk. (shame jobs should be buried and forgotten but remember the lesson)

  6. #8526
    Join Date
    Dec 2020
    Location
    Perth
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    Quote Originally Posted by johnp38 View Post
    I had a tiny ball bearing bounce around once and it made the piston a bit like that but also left its markings on the head.

    No I won't explain how I stupidly got a ball bearing inside the donk. (shame jobs should be buried and forgotten but remember the lesson)

    Yeah the head above is the same.

  7. #8527
    Join Date
    Oct 2020
    Location
    Elizabeth North SA
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    3.15 MB
    I'd be carefully checking to see what has broken off your turbo as a start, coz it is come in after the air filter, and that's about the only thing with moving metal. (assume EGR setup is gone completely)

    And your exhaust side is separate so nothing will go from there over to intake side except back through the exhaust valve but highly unlikely.

    What about the glow plugs? still got end on it?

    Check intake/exhaust valves in case bit broke off and you not noticed yet.

    A good eyeball of everything will help.

    In my case I put head back on after removing ball bearing (years and years ago) and it ran fine till it went to the wreckers.

  8. #8528
    Join Date
    Dec 2020
    Location
    Perth
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    Quote Originally Posted by johnp38 View Post
    I'd be carefully checking to see what has broken off your turbo as a start, coz it is come in after the air filter, and that's about the only thing with moving metal. (assume EGR setup is gone completely)

    And your exhaust side is separate so nothing will go from there over to intake side except back through the exhaust valve but highly unlikely.

    What about the glow plugs? still got end on it?

    Check intake/exhaust valves in case bit broke off and you not noticed yet.

    A good eyeball of everything will help.

    In my case I put head back on after removing ball bearing (years and years ago) and it ran fine till it went to the wreckers.


    Turbo is good, no idea don't think it was me then haha must of been some one previous, the valves look ok, what ever did it isn't around any more that I can find.

    So how did you get a ball bearing in yours ? I need to know now. haha

  9. #8529
    Join Date
    Nov 2015
    Location
    Merbein
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    177
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    35.44 MB

    300,000km

    Clocked up 300,000km on the odometer on the freeway on Friday. Over in SA for the ARC rally. Saurday just as i had finished packing up my stage the drivers window jammed, lucky only open a little bit but a pain in the bum when you need to swipe a card to open boom gates. Then tonight the ABS and TC lights have come on. Just when i thought it was run in, it' starting to run out.
    PeterN
    70' 164 Manual Volvo 227,000miles play car. "Sven"
    2001 BMW R1150RT bike, 118,000Km "Bruce"
    2000 D2 TD5 Auto 329,500Km and climbing. "Leaky" (VK3JUG)
    2024 Dualcab Hilux work truck, 12,000Km.

  10. #8530
    Join Date
    Jan 1970
    Location
    Melbourne, AU
    Posts
    839
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    Started replacing the radiator in the D2.
    Leaking one came out reasonably easily but slowly.
    Went to start the install and found the aluminium replacement had both of the lower outlets open for an EU2 motor and mine is EU3 so only need the fuel cooler outlet.
    As it was alloy I was able to get the other one welded closed and pressure tested.
    Now waiting for the weather to clear to finish the job in the driveway.
    _________________________
    1996 D1 V8 - gone
    2002 D2 Td5 ES- gone but still running elsewhere
    2013 D4 SDV6 HSE - gone
    2023 Defender 110SE D300

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