Thread: Tips for getting transfer case fill plug out

Got it done yesterday after getting a wobble extension.

Originally Posted by fellipe

Got it done yesterday after getting a wobble extension.

X2 on the wobble extension. I can't think why the breaker bar would flex, maybe some super type of loctite? Can you warm it with a blow torch?

Julian

Either a wobble extension or use a 3/8 ratchet and extension with a 1/2 inch converter on the end.
I was going to do that 2 days ago, but I couldn't find the damned converter, so I had to wing it with an extension on an angle. Must buy a 1/2 wobbler.
Regards Philip A

I find the sliding T handle or whatever it's called in my 1/2" set worked for me. Still needed a lot of persuading. Can't believe the (lack of) thinking in that layout.

I got it out with my breaker bar with some leverage thanks to a length of threaded gal plumbing pipe (from Bunnings). I agree with JWB not much thought put into the location of the fill plug!!

My one is leaking like a sieve ATM - more repair bills I expect

Mark

Not having access of a hoist to gain more length for leverage, I have used a 1/2 breaker bar , laying underneath and used my leg and foot to push on the bar, ( leg muscles are stronger than arms) but never had it that tight that the bar flexed.

My god! :O Where on earth do these people live that think they need to do stuff up so tight? Transfer case fill plugs are only 25nm as they are a tapered thread type ,drain plugs are 30nm. In doing up the plugs too tight will result in stretched threads and lack of sealing. And yes I have encountered it on mine too.
And what have I done? Drove to Maryborough , then Brissy and picked up some 2a panels Yep, just got in and drove it
Cheers Scott

I used a half inch breaker bar directly in the plug.
I slid basically half out from under the car, put my feet up against the chassis rail and heaved on it.
I hate that job.
Unfortunately my Transfer also leaks like a sieve so it will have to come out some time!