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Thread: Help with roof racks/basket

  1. #1
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    Help with roof racks/basket

    Sorry to start a thread on this, I know there is a lot of info on roof racks already. But by dilemma is trying to find a suitable combo to fit a basket on top. 03 TD5 with factory roof rails. It seems if I use the factory roof rails then fit crossbars, it will only have a rating of 50kg. Once the basket goes on, say 10kg, plus my kayak, 35kg, this would leave 5kg. Seems like a waste of time to be honest. From what I can gather, the gutter mount racks seem like the go as I have seen some that can take 100kg. But I'm unsure if they are tall enough to go over the factory roof rails. I'm trying to avoid taking the factory rails off as I don't want holes in the roof I have to patch up. Main objective is to get a basket on top with a good weight rating so I can chuck up the kayak plus camping gear. What's the best way to go about this?
    P.S If there is no option but to dismount factory rails to get a durable setup, then I'll go ahead with that option. Thanks in advance.

  2. #2
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    I used the Rhino RL210 legs x6 and HD bars. I re-radiused the inside of the two rearward legs so they hug the roof profile, and used 2x 10mm spacers ontop of the legs. The rear bar sits <19mm off the roof, the centre bar sits _just_ behind the back end of the roof rails. I then fitted a 2m Rhino tray.

    3 x HD bars & legs maybe 12kg
    1 x tray approx 22kg
    1 x fowxing on LHS of bars 23kg
    1 x Oztent RV-5 22kg
    1 x Oztent walls, front, fly 10kg
    3 x butch camp chairs 12kg
    1 x canvas bag with air beds, sleeping bags, blankets, etc 20kg
    All the fasteners, bolts, spacers, brackets etc 5kg+
    1 x chainsaw box (with oils/fuels/chains,etc) 13kg

    .... that's an approximate weight of 140kg ... loaded goods, rack system & awning.

    Never had any issues ... no extreme offroad with that load uptop, so if you deduct a few of my items and add a 35kg canoe/kyak I think you'd be OK. The D2 roof rails take zero load in my setup.

    I have pic's in my gallery if you want to take a look.
    http://www.aulro.com/app/showgallery.php?cat=1096



    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  3. #3
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    That's one pretty kick a$$ setup. Exactly what I'm looking for. You've given me faith after spending half the day talking to people that either didn't want to help, or due to lack of knowledge, couldn't. Have you got some rough prices for that setup? Feel free to message me if you don't want to chuck them up. Thanks for the reply, appreciate it.

  4. #4
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    Quote Originally Posted by Fluids View Post
    I used the Rhino RL210 legs x6 and HD bars. I re-radiused the inside of the two rearward legs
    Cut them down? or drilled new holes? your rack looks brilliant.

    I want!!

    Julian
    D2a Td5 Manual, Chawton White. aka "Daisy"
    Build date 11th Oct 2003
    Freelander 2 2011, manual, the daughter calls it Perri
    Before I had a Land Rover I did not have any torque wrenches. Now I have three.
    LROCV #1410

  5. #5
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    I think he means he shaved the inside of the legs to fit the shape of the roof better.

  6. #6
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    I'm using the taller Rhino Rack RL280 legs, these sit 70mm higher than the RL210 but require no 'shaving'. Then a Rhino Rack Pioneer Platform. The platform doesn't require any cross bars as the legs bolt direct to the platform.

    http://www.aulro.com/afvb/1853286-post15.html
    2014, MY14 Discovery TDV6, Fuji White (2018-Now)
    2003, Discovery 2a, Td5 Manual, Zambezi Silver (2012-2018)
    2007, Adventure Offroad Campers, Grand Tourer (2015-Now)

  7. #7
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    Quote Originally Posted by chilla View Post
    Have you got some rough prices for that setup?.
    Just rough from memory ...

    3 x HD bars & legs - Used from Roofrack City in Sydney $350 odd (bars were too wide and had to cut them down ... nice for a custom fitup.
    1 x tray $500 used (came with 3x narrower HD bars + mounts/spacers t/s Nissan Patrol - kept tray have bars to sell)
    1 x fowxing 1 x RV-5 Oztent 1 x Oztent side walls, front (used), RV-5 fly maybe $2600
    Foxwing Mounting kit (for end of bar mounting, not ontop mounting) 2x sets maybe $140 incl a few extras.

    Not cheap but worth every penny imho.

    I added a side wall for the foxwing so if it's just me out, it's a c-gear mat along the passengers side, swag under the foxwing, with a side wall fitted ....
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  8. #8
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    Quote Originally Posted by Bohica View Post
    Cut them down? or drilled new holes? your rack looks brilliant.

    I want!!

    Julian

    Thanks Julian.

    No, standard height RL210 legs needed two 10mm spacers to raise the bars a little higher, then the back of the legs need to be taken to with a 4" angle grinder to put more curve into the profile so they'll hug the roofline ...

    This is a non-modified RL210 leg (front crossbar)




    ... and this is a modified RL210 leg (middle & back crossbars)






    ... I've since shortened the crossbars so the foxwing sits closer to the roof.
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

  9. #9
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    You can shave the legs down from a Defender and it all works well. Here is mine with 2 yaks side by side. I also have a full length Rhino basket that goes on.

    Cheers
    Attached Images Attached Images

  10. #10
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    Quote Originally Posted by kelvo View Post
    I'm using the taller Rhino Rack RL280 legs, these sit 70mm higher than the RL210 but require no 'shaving'. Then a Rhino Rack Pioneer Platform. The platform doesn't require any cross bars as the legs bolt direct to the platform.

    http://www.aulro.com/afvb/1853286-post15.html

    That looks pretty nice kelvo. The Pioneer platforms weren't around when I did my setup. I originally wanted a flat mesh platform to go on the HD bars to keep my overall height in "shopping centre carpark access mode" as per SWMBO instructions, but couldn't find the right mesh platform at an acceptable price, and the Rhino tray/bars came along at the right price (needed the tray quickly as we had a trip planned).

    Your setup would be very close height wise above the roof as mine. Nice job !! Wouldn't work for the way my foxwing is mounted though.
    Kev..

    Going ... going ... almost gone ... GONE !! ... 2004 D2a Td5 Auto "Classic Country" Vienna Green

    2014 MUX LST with fruit
    2015 Kimberley Kamper "Classic"

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