6 Attachment(s)
FPR Install - how i did it
Quote:
Originally Posted by
onebob
I have replaced mine just before Easter. Is it hard NO! is it difficult YES! Do I have hints YES did I take the manifold off NO. Did I repair the old regulator NO - i REPLACED IT - cos its not worth stuffing around sourcing the individual bits you will need. For the job vs buying the complete kit ....and you get to practice the assembly "dance steps" with the old unit thus ensuring a happy ending when you finally commit the new unit to finish the job[emoji1360]
Okay... I've pulled together a few pics of the job - access is a pain and I have got hands like a monkeys foot but still managed it okay, the trick is take your time. Suggest that you read Blacknights tutorial as well before starting anything - it will boost your confidence.
1/ chock the wheels jack and remove the driver side front wheel and place a chassis stand in an appropriate position to support the vehicle - remove the jack
2/ thoroughly degrease and clean the area around the FPR - this is a good opportunity to get used to the access options and work out if you have the tools for the job and how best to get them in there.
3/ remove the old FPR (refer to Blacknights tutorial)
4/ fit guide pins, I used 2 (again refer to Blacknights tutorial)
5/ have a few goes at fitting and removal with the old FPR to practice working within the confined area - practice makes perfect
6/ now you have had sufficient practice and know all the moves to get the new FPR into position clean the mating surface, remove and replace the tiny the O ring with the new one in the kit (I didn't bother with the strainer) then slide the gasket onto the guide pins and push it up and onto the exposed threads - it will hold there whilst you withdraw you hand pick up the new FPR block and work it thru and up onto the guide pins - slide a rubber gromment onto one guide pin to hold the FPR from sliding off.
7/ slide the FPR block and gasket upto the mating face and whilst holding the block firmly in position with one hand get your other hand in and remove one guide pin (dont let the block move) withdraw the pin and your hand then grab a mounting bolt and get you hand back in there and insert the bolt where the guide pin was removed and make it finger tight - RELAX!! and have a refreshment.
8/ now the bottom bolt goes in but you can not see to do it from the top looking down - study the old FPR so you know where the bolt hole is in relation to the other components that you can see but block your view of the bottom bolt hole. When you manage to get the bolt into the hole a 1/2 turn to engage the thread and hold the bolt in is all you'll be able to manage.. withdraw your hand and RELAX!
9/ now get your head down into the wheel well and you will be able to eyeball the head of the bottom bolt looking over the top of the chassis rail. Two extensions and a socket will reach the bolt head - do it up finger tight.
10/ back onto your feet reach in from the top and remove the last guide pin and install the bolt and finger tighten. RELAX
11/ torque up the bolts connect the pipes and sensor plug.
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1 Attachment(s)
FPR Install - how i did it
........ I thought the photo record was incomplete without a pic of the tools i bought for the job (all came from the familiar big red n green shed) :-
Attachment 122744
use all below together for the bottom bolt
3/8 drive stubby ratchet handle
3/8 drive 8inch extension
3/8 drive 12inch extension
3/8 to 1/2inch drive adapter
1/2inch drive extended socket
and for the top 2 bolts use
3/8 drive stubby ratchet handle
3/8 to 1/2inch drive adapter
1/2inch drive extended socket
NB: use torque wrench in place of the stubby ratchet for final tightening.
PS: the FPR was sourced from my local vendor [bigwhistle] thanks Mario.