Thread: Driver's window.

Originally Posted by V8Ian

My window has become temperamental, sometimes jamming.
Investigations revealed half a plastic roller in the bottom of the door. Presumably from where the regulator connects to the glass.
A: Can this be bought as a part?
B: Could I fabricate one from alloy or have a new one 3D printed. Is it riveted in place? Is there enough clearance to affix the replacement with a nylock nut and bolt?
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There are several ways to fix this.
Buy a new regulator
make a rectangular slider
make a brass roller
The pin - axle is welded on, or friction fitted. You will need to remove the pin and weld it back on.
I decided that it is not possible to use a nylock nut and bolt. The size of the hole is the same size as the pin-axle.

Have a look at this. The easiest option.

LAND ROVER DISCOVERY 2 - R/H Front Window Regulator Assembly`99 on (LR006373) | eBay

I also found this, via an American forum.

Tutorial - Discovery Window Roller Repair by Waynep

Originally Posted by V8Ian

I also found this, via an American forum.

Tutorial - Discovery Window Roller Repair by Waynep

And that is what i did years ago . Never to cause grief again

I've now retrieved the other half of the roller from the regulator and the window works fine without a roller. I will turn eight out of brass.