Could try and find a stepped 17mm drill bit...wouldn’t be stocked in too many places.
Maybe a M18 Tao will go through the existing hole than use a M18 bolt as you plug
Maybe a sump from a wreckers??
As far as I am aware the TD5 sump plug is a 17mm. So if I was to buy a (cough cough) 17mm helicoil insert tap and drill bit kit, the existing sump plug will fit? The problem I have is that the drill bit is too big for my drill. Is there a way around this that does not involve a lathe?
Does any one have one with a thinner shank?
Thanks
Julian
D2a Td5 Manual, Chawton White. aka "Daisy"
Build date 11th Oct 2003
Freelander 2 2011, manual, the daughter calls it Perri
Before I had a Land Rover I did not have any torque wrenches. Now I have three.
LROCV #1410
Could try and find a stepped 17mm drill bit...wouldn’t be stocked in too many places.
Maybe a M18 Tao will go through the existing hole than use a M18 bolt as you plug
Maybe a sump from a wreckers??
The sump plug head is 17 mm , so the thread size and pitch will be smaller , probably around 15-16 mm , can't remember , pitch will probably be 1.5 mm
For your application a Keensert would be more suitable.
Heli-Coil® | Keensert® | Keysert® | Acme | Comparing threaded inserts
http://www.clarendonsf.com/products/...ensert-inserts
Thread Repair Using a Keensert Insert - YouTube
If you don't like trucks, stop buying stuff.
The plug appears to be M16 x 1.5, shouldn't be hard to get a suitable insert for.
Yes, just checked my brand new replacement plug - M16 x 1.5.
A 17mm thread would be very unusual.
(The new plug is just like my old one, except the new one has sharp points on the hex head...)
Just had a look at the Acme website: An insert with a M16x1.5 internal thread insert has an external thread of M22x1.5. The tapping drill size is 20.50mm. So, you're looking at some pretty expensive hardware. Might be cheaper to take it to someone who already has the right gear or try to find a mobile thread repair business.
Last edited by Leo109; 23rd December 2017 at 09:29 AM. Reason: Added extra paragraph.
Ian &
Leo - SIII 109/GMH3.3
Daphne I - '97 Disco 300Tdi Manual
Daphne II - '03 Disco Td5 Auto
Maybe you could retap the hole and put an oversize plug in there![]()
You only get one shot at life, Aim well
2004 D2 "S" V8 auto, with a few Mods gone
2007 79 Series Landcruiser V8 Ute, With a few Mods.
4.6m Quintrex boat
20' Jayco Expanda caravan gone
Hi Julian,
If you have some 10 mm (say) steel rod, what about bronze welding it to the flat end of your 17 mm drill bit.
I have used this trick to greatly increase the reach of a drill bit.
Just line up the axes of round-bar and drill-bit as well as you can and weld them end-to-end.
A couple of pieces of small angle-iron (or aluminium) nested horizontally one inside the other can be used to support and align them.
Cheers,
Andrew
Last edited by AndrewMilne; 23rd December 2017 at 12:04 PM. Reason: Added an extra thought (last line)
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