Results 1 to 7 of 7

Thread: D2 Horn Button Fix

  1. 5th January 2018, 04:10 PM #1
    Rok_Dr's Avatar
    Rok_Dr
    Rok_Dr is offline Wizard
    Join Date
    Jan 1970
    Location
    Perth WA 6149
    Posts
    1,308
    Total Downloaded
    0

    D2 Horn Button Fix

    Discovery 2 horn buttons seem to be a particularly fragile item and one of Charlie’s popped off with a broken locating lug just before Christmas.

    Not fancying removing the airbag and fitting the set I had in the spares box, I had a head scratch and worked out the following fix which so far is holding nicely.

    As you will see I had just broken one lug at the base. 3 lugs would hold it in but it only needed a gentle bump for it to pop out again.

    IMG_1159 (Large).jpg

    So I drilled a small hole in the lug base thick enough to push a bent paper clip into and glued it in with super glue. Once the glue set, I snipped the clip off so the end roughly matched the length of the lug.

    IMG_1163 (Large).jpgIMG_1164 (Large).jpg

    Gently push the button back in while holding contact plate and spring in place and job done.

    Cheers

    Steve
    Reply With Quote Reply With Quote
  2. 5th January 2018, 07:35 PM #2
    steve_a
    steve_a is offline Master
    Join Date
    Dec 2008
    Location
    Yatala Vale, Adelaide, SA
    Posts
    340
    Total Downloaded
    0
    Now you need to post a solution to it getting stuck in after raging at someone...

    it's only happened a few times....
    Reply With Quote Reply With Quote
  3. 5th January 2018, 07:42 PM #3
    trout1105's Avatar
    trout1105
    trout1105 is offline OldBushie Supporter
    Join Date
    Jan 2017
    Location
    Geraldton WA
    Posts
    8,284
    Total Downloaded
    0
    I only use my horns on livestock and wildlife, People are too Stupid to take notice of a horn
    You only get one shot at life, Aim well

    2004 D2 "S" V8 auto, with a few Mods gone
    2007 79 Series Landcruiser V8 Ute, With a few Mods.
    4.6m Quintrex boat
    20' Jayco Expanda caravan gone
    Reply With Quote Reply With Quote
  4. 5th January 2018, 09:32 PM #4
    V8Ian's Avatar
    V8Ian
    V8Ian is online now Super Moderator
    Join Date
    Dec 2007
    Location
    Back down the hill.
    Posts
    29,769
    Total Downloaded
    0
    Quote Originally Posted by trout1105 View Post
    I only use my horns on livestock and wildlife, People are too Stupid to take notice of a horn
    Depends on the horn.
    If you don't like trucks, stop buying stuff.
    http://www.aulro.com/afvb/signaturepics/sigpic20865_1.gif
    Reply With Quote Reply With Quote
  5. 6th January 2018, 02:32 PM #5
    Rok_Dr's Avatar
    Rok_Dr
    Rok_Dr is offline Wizard
    Join Date
    Jan 1970
    Location
    Perth WA 6149
    Posts
    1,308
    Total Downloaded
    0
    Quote Originally Posted by steve_a View Post
    Now you need to post a solution to it getting stuck in after raging at someone...

    it's only happened a few times....
    LOL

    I had had that happen to me an hour after I got home after buying Charlie. Great way to announce you had a new car to the neighbours and the dealer was not amused at having to pay for new horn buttons to be fitted under warranty.

    Cheers

    Steve
    Reply With Quote Reply With Quote
  6. 6th January 2018, 03:03 PM #6
    PhilipA
    PhilipA is offline Swaggie Subscriber
    Join Date
    Jan 1970
    Location
    Avoca Beach
    Posts
    14,152
    Total Downloaded
    0
    When mine last popped out I lost one spring never to be found again. I still don't know where that spring went and as the door was closed it must be in there somewhere.
    I was able to get a similar spring at Bunnings.
    AFAIR, I heated the button and gently pulled the tabs outward and they haven't popped out since, although now I have said that I have probably doomed myself.

    Regards Philip A
    PS great post and a good fix . If that happens to me I might try the superglue with powder in it. Can't remember the name although I used it a couple of hours ago.
    Reply With Quote Reply With Quote
  7. 6th January 2018, 05:04 PM #7
    gavinwibrow's Avatar
    gavinwibrow
    gavinwibrow is offline YarnMaster Silver Subscriber
    Join Date
    Oct 2011
    Location
    Fremantle WA
    Posts
    3,838
    Total Downloaded
    0
    Quote Originally Posted by PhilipA View Post
    When mine last popped out I lost one spring never to be found again. I still don't know where that spring went and as the door was closed it must be in there somewhere.
    I was able to get a similar spring at Bunnings.
    AFAIR, I heated the button and gently pulled the tabs outward and they haven't popped out since, although now I have said that I have probably doomed myself.

    Regards Philip A
    PS great post and a good fix . If that happens to me I might try the superglue with powder in it. Can't remember the name although I used it a couple of hours ago.

    RapidFix? I used it a couple of days ago. Was so impressed first time I used it, I bought several for family Xmas presents.
    D4 MY16 TDV6 - Cambo towing magic, Traxide Batteries, X Lifter, GAP ID Tool, Snorkel, Mitch Hitch, Clearview Mirrors, F&R Dashcams, CB
    RRC MY95 LSE Vogue Softdash "Bessie" with MY99 TD5 and 4HP24 transplants
    SADLY SOLD MY04 D2a TD5 auto and MY10 D4 2.7 both with lots of goodies
    Reply With Quote Reply With Quote
« D2 V8 won't start | D2 overheating TOTALLY FINALLY solved v8 and Tdi »

Tags for this Thread

Bookmarks

Bookmarks

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  

Forum Rules

Search AULRO.com ONLY!
 Search All the Web!