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Thread: Front prop shaft

  1. #1
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    Front prop shaft

    Grrrrr. 18 months and about 30k km's is all it lasted. Properly greased at about 5k intervals. Granted it's done some hard work over corrugated, rocky, rough roads where 10 or 15kph was quite fast. On the bitumen over the last couple of days the car has developed a funny sort of scraping sound like a stone or dust build up behind a brake disc or the hand brake getting full of red dirt (the rest of the car is full of the stuff so why not the hand brake ?). Yesterday it developed a bit of a vibration at around 80kph. The noise and vibration seemed to be coming from the front drivers side wheel area. Today I went looking for the problem and found this YouTube and YouTube . I thought putting a quality shaft in it would get me a lot of k's even with the work that it gets to do.

    In NO WAY am I inferring that prop shaft was sub standard - I'm saying that even the best can crack up given sufficient strain. Time for some DC rebuilding fun it seems.
    Cheers,
    Mark F...
    Vk3KW

    2002 D2 Td5 auto - current AKA The Citrus Money Pit
    2000 Disco 2 Td5 Manual - dead and gone
    197? Range Rover - gone
    1973 SWB SIII Diesel, 1968 SWB IIA Petrol, 195? SI Petrol - all gone
    Outback Campers Sturt
    http://jandmf.com

  2. #2
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    What brand of shaft?

    Cheers

  3. #3
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    Quote Originally Posted by ozscott View Post
    What brand of shaft?

    Cheers
    It's a Tom Woods that has certainly stood up to more than its fair share of punishment. If I can't rebuild it I'll certainly be getting another TW shaft.
    Cheers,
    Mark F...
    Vk3KW

    2002 D2 Td5 auto - current AKA The Citrus Money Pit
    2000 Disco 2 Td5 Manual - dead and gone
    197? Range Rover - gone
    1973 SWB SIII Diesel, 1968 SWB IIA Petrol, 195? SI Petrol - all gone
    Outback Campers Sturt
    http://jandmf.com

  4. #4
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    Interesting mate. It is possible to get a dud in even the best products. I have had mine in for the same period and have likewise thrashed the rig full laden along some horrendous tracks/roads - badly corrugated - at speed. What size lift (if any) do you have? Mine is a bit over 2 inch. I should check mine.

    I have a feeling that Slunnie has flogged his truck something chronic with 4 inch or so lift and huge tyres (relatively speaking) and his Woody has lasted well.

    Cheers

  5. #5
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    Is it the centering bearing or the unis?

    I couldn't quite make it out from the vid.
    If it's the centre bearing, I'm pretty sure it's an off the shelf Spicer bit but you'd have to email Tom to find out the part #.
    Or Jeep Konnection in Melbourne.

    [Edit] and I found getting grease into the centering bearing a real PITA on the Defender. The easiest way was to take the floor out, something not that's not really possible on a D2 without an angle grinder

    I haven't acquired a Woody for the Disco yet.
    But I have spare 1310 unis already. Front prop shaft

  6. #6
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    …..yep and was the centre greased as well as unis? Its a bugger to get to.

    Cheers

  7. #7
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    Quote Originally Posted by ozscott View Post
    …..yep and was the centre greased as well as unis? Its a bugger to get to.

    Cheers
    Yep the centre bearing was greased as well. The easiest (???) way to get to it is to disconnect the flange at the transfer box end and drop the shaft which is a bugger but at least you can be sure that the grease has gone in the hole...
    Cheers,
    Mark F...
    Vk3KW

    2002 D2 Td5 auto - current AKA The Citrus Money Pit
    2000 Disco 2 Td5 Manual - dead and gone
    197? Range Rover - gone
    1973 SWB SIII Diesel, 1968 SWB IIA Petrol, 195? SI Petrol - all gone
    Outback Campers Sturt
    http://jandmf.com

  8. #8
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    I have a Tom Woods with nearly 100k on it..... auto gearbox, 2” lift, vehicle sees all conditions, shaft gets grease every 5 or 10k depending on what it’s done......so front of shaft unbolted from diff for grease into centre ball. I never run air con though.....

  9. #9
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    Quote Originally Posted by ozscott View Post
    Interesting mate. It is possible to get a dud in even the best products. I have had mine in for the same period and have likewise thrashed the rig full laden along some horrendous tracks/roads - badly corrugated - at speed. What size lift (if any) do you have? Mine is a bit over 2 inch. I should check mine.

    I have a feeling that Slunnie has flogged his truck something chronic with 4 inch or so lift and huge tyres (relatively speaking) and his Woody has lasted well.

    Cheers
    It's got no lift and standard size tyres. It has been thrashed though - if you really want to break suspension bits and tyres give the road between Hermannsburg and Kings Canyon a try. Bits of the Oodnadatta Track are properly horrible at the moment too.

    While I'm contemplating the prop shaft I'll try to work out a way of keeping the red dirt outside. I'll let everyone know if I can dream up some mad scheme...
    Cheers,
    Mark F...
    Vk3KW

    2002 D2 Td5 auto - current AKA The Citrus Money Pit
    2000 Disco 2 Td5 Manual - dead and gone
    197? Range Rover - gone
    1973 SWB SIII Diesel, 1968 SWB IIA Petrol, 195? SI Petrol - all gone
    Outback Campers Sturt
    http://jandmf.com

  10. #10
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    Quote Originally Posted by ballbag View Post
    I I never run air con though.....
    And I run the air con of course. While we were away the shaft would've been covered in mud/water more than once.
    Cheers,
    Mark F...
    Vk3KW

    2002 D2 Td5 auto - current AKA The Citrus Money Pit
    2000 Disco 2 Td5 Manual - dead and gone
    197? Range Rover - gone
    1973 SWB SIII Diesel, 1968 SWB IIA Petrol, 195? SI Petrol - all gone
    Outback Campers Sturt
    http://jandmf.com

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