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Thread: Leak proofing - removing gutter plastic trim

  1. #11
    Join Date
    Jan 2011
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    Quote Originally Posted by ozscott View Post
    Hi all. Drying out the D2. Think I should remove the gutter trims and the A Pillar finishers (outer covers) and seal up anything that looks suspect. Anyone done this? Any tips on removing and salvaging as much of the plastic bits as possible? Anyone find reasonably inexpensive replacements for the gutter trims? Apart from tops of A Pillars (around windscreen corners), gutter cracks and alpine windows is there any other areas to look at for water ingress on driver's side footwell? The plastic cowl under the windscreen is shot but there shouldn't be leaks there...(but may be Leak proofing - removing gutter plastic trim). Cheers
    Look for rust at the bottom of the A pillar just above and behind the lower end of the A pillar trim - you need to be a contortionist to eyeball it - the phone camera is a help…. Zoom in on the pic.
    LROCV member #131
    1999 build D2 TD5 Auto, Mantec snorkel, 2" LRA spring lift, ARB on board air, Ashcroft ATB, CMM air ram CDL shifter, swag & gold pans ....

  2. #12
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    Oct 2007
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    Quote Originally Posted by onebob View Post
    Look for rust at the bottom of the A pillar just above and behind the lower end of the A pillar trim - you need to be a contortionist to eyeball it - the phone camera is a help…. Zoom in on the pic.
    Cheers mate. Will.do. Thanks

  3. #13
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    May 2012
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    Gutter, plastic

    Trims can be ordered through MR Automotive in Redcliffe. New cowling from The Landy Nut. Cheers.
    If you have windscreen issues get it covered through your car insurance policy … new one each year. Cheers

  4. #14
    Join Date
    Jun 2010
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    Buderim
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    Location of A pillar bottom drain point

    Some helpful hints to sorting out water leaks.
    Causes
    1. Blockage of A pillar drain - A pillar fills up and water exits the threaded hole below the wiring loom grommet - floor pan rusts see image 1 - A pillar, 2 - Screwdriver marking A pillar drain hole, and 3 - A pillar drain hole itself.
    2. Loss of seal around the fresh intake surround(image 4) - remove plenum cover( LAND ROVER DISCOVERY 2 PLENUM AIR INTAKE MOULDING. PART- JAK000010PMALR) see this video from atlantic british on removing what they mistakenly call the "centre air intake moulding" Atlantic British Presents: Installing Center Air Intake Moulding - Discovery Series II - YouTube Then reseal both the fresh intake cowling and the wiper motor cover - in heavy tropical rain you can observe that the water level inside the intake plenum is very very high and almost breaches the lip of the fresh air intake - see image below. If parked nose down in torrential rain - then water would flood into the fresh air intake - see image 5 with marked plimsol lines.
    3. Broken/cracked plenum cover overhead the fresh intake allowing water to drip into the fresh air intake.
    4. The sill area around the A pillar drain is very prone to corrosion due to accumulation of mud etc - keep this area spotlessly clean and coat with tectl wax/lanoline coating etc when dry.
    5. While you have the plenum air intake moulding off - clean all the dirt in the channel and inspect for cracking in the body sealant - see image attached. If so clean thoroughly, gouge out the crack area and reseal - otherwise your firewall will rust out - the death of many D1/D2 and RRC.
    Attached Images Attached Images
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  5. #15
    Join Date
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    Further to above post

    The image of the actual water level on the fresh intake cowl is not clear in the photo - but I flooded the plenum with a hose on lowish pressure which would be equivalent to some of the tropical storms we have here in queensland australia. The red lines mark the water level during this experiment. My hose pressure is already quite low and I could see how easy it would be to get a flood of water into the fresh air intake when the plenum is flooded and when the car is accelerating.
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  6. #16
    Join Date
    Mar 2015
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    Thanks for that, a job I’ve been meaning to do but still haven’t, I like seeing what grows from the carpet on drivers side. It will get done this summer 🥃hopefully.
    So pic 3 is drain that appears to point strait down, pic 2 looks like the screen driver is on the side, I’m thinking it’s just the picture or is the drain on the side?

  7. #17
    Join Date
    Jun 2010
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    Buderim
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    Yes image 3 is the circular A pillar drain hole - often clogged and causes rust and water ingress to footwell.
    First image with the screwdriver points to the tapered bottom of the A pillar just aft of the door hinges. Second image with the screw driver illustrates the hidden position of the A pillar drain hole how difficult it is to locate the drain hole.
    Hope it helps - get onto yr leaks cause with the foam under the carpet staying wet and bit of salt from wet beach feet , you will lose a floor pan very quickly
    1998 D1 in showroom condition, 1999 D2 TD5 with everything, 2000 P38 showroom condition.
    Freelander 2 2012
    1992 RRC sold and now pranged.

  8. #18
    Join Date
    Dec 2023
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    QLD
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    Quote Originally Posted by reefmagnet View Post
    Cleaned the rust as best I could and sealed it with skinning butyl mastic as sold by Bunnings.
    That Butyl Mastic around the windscreen was a PITA to remove cheers. The rust holes have all been welded up and sealed over, so she's looking a lot better now and not leaking.

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