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Thread: Gearbox rebuild

  1. #1
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    Gearbox rebuild

    So I just had my gearbox rebuilt on a 2011 2.7 D4 with the ZF 6 speed after some torque converter and surging issues.

    The local small Gold Coast transmission place said they are rebuilding the transmissions on about 1 Discovery a week, and there were 2 in the shop when I stopped in....

    Mine had 200,000km on the clock and has had 2 oil changes before that. He also recommended I change the transmission oli every 20,000km which seems quite frequent.

    Cheers
    Lucas

  2. #2
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    At 20,000km you can’t be using ZF fluid in it that’s for sure.
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  3. #3
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    Quote Originally Posted by DiscoJeffster View Post
    At 20,000km you can’t be using ZF fluid in it that’s for sure.
    You'd pretty soon match the rebuild cost in replacement fluid.
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
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  4. #4
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    Quote Originally Posted by loanrangie View Post
    You'd pretty soon match the rebuild cost in replacement fluid.
    Ive just picked up mine from A&B after full change out of transmission and T/C, they suggest a check over by them at 1000km an fluids and filters at wtee end 50,000 Km if that helps

  5. #5
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    Quote Originally Posted by River View Post
    Ive just picked up mine from A&B after full change out of transmission and T/C, they suggest a check over by them at 1000km an fluids and filters at wtee end 50,000 Km if that helps
    yeah 50k is a reasonable marker, what it cost for the rebuild ?
    MY08 TDV6 SE D3- permagrin ooh yeah
    2004 Jayco Freedom tin tent
    1998 Triumph Daytona T595
    1974 VW Kombi bus
    1958 Holden FC special sedan

  6. #6
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    Quote Originally Posted by irondoc View Post
    So I just had my gearbox rebuilt on a 2011 2.7 D4 with the ZF 6 speed after some torque converter and surging issues.

    The local small Gold Coast transmission place said they are rebuilding the transmissions on about 1 Discovery a week, and there were 2 in the shop when I stopped in....

    Mine had 200,000km on the clock and has had 2 oil changes before that. He also recommended I change the transmission oli every 20,000km which seems quite frequent.

    Cheers
    Lucas
    200000km seems ok for a rebuild if the fluid has never been changed. I hope they rebuilt or services the valve body too. Fluid changes every 60000km on these ZF boxes is reasonable. Using penrite bmv in these boxes causes no issues.

    For reference, mines at 220000km and has had a valve body rebuild, steel pan upgrade and filter change, plus full fluid change at ~ 180000km and has been running penrite bmv since with no issues at all

  7. #7
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    I remember MR auto in Redcliffe(LR Indies) saying to me thay were also doing heaps of torque converters in the 6 Speed.

  8. #8
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    Gearbox rebuild

    Quote Originally Posted by scarry View Post
    I remember MR auto in Redcliffe(LR Indies) saying to me thay were also doing heaps of torque converters in the 6 Speed.
    I wonder if these are predominantly tow tugs as I’ve never towed and don’t have any TC issues ‘yet’ (touch wood). Slight harsher change 2-1 / 1-2 but can’t determine if that’s more drivetrain related.

    I seem in the minority of people not pulling a 2 to 3.5 tonne caravan around.

  9. #9
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    Quote Originally Posted by PerthDisco View Post
    I wonder if these are predominantly tow tugs as I’ve never towed and don’t have any TC issues ‘yet’ (touch wood). Slight harsher change 2-1 / 1-2 but can’t determine if that’s more drivetrain related.
    Yeah. I’d say so. Towing a house behind you will definitely wear them faster. Also seems the 6HP26 wear worse than the 6HP28 in the 3L
    2010 TDV6 3.0L Discovery 4 HSE
    2007 Audi RS4 (B7)

  10. #10
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    Quote Originally Posted by loanrangie View Post
    yeah 50k is a reasonable marker, what it cost for the rebuild ?
    $6952 drive in drive out transmission and torque converter
    Very impressed with service and the car wash 😀

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