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Thread: TD6 reliability gear box

  1. #61
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    Well, finally have the L322 registered and on the road with my 5L50E (ex Caddy petrol v8) upgrade and the Caddy V8 TC.
    No faults registered.
    All working well although the gear changes feel a bit more abrupt than original 5L40E, but I think this due to "V8 valving" in the valve block, plus the extra TD6 flywheel mass. Its all only 200km old so will see how it goes after a few thousand K's.
    The TC definitely feels stronger in acceleration; yes, lower stall at around 2,5-600rpm
    Now have to fix EAS, that has decided to go blinky.

  2. #62
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    Quote Originally Posted by fraser130 View Post
    Just to throw a spanner in the works here, I bought mine with 236k on it and it had had the trans rebuilt by a&b not long before...which was why I bought it. It now has 280k on it and the trans just had a "spectacular failure"
    No warning, just lost drive on the way home from work after a few shedders when it down-shifted as I was slowing for lights, the TC had completely disintegrated, and destroyed the pump in the process. I have been really good with the servicing, and there was no particles in the fluid at filter changes.
    This time I took it to another Trans specialist (near melb Airport) drive in-drive out was $6500 I hope it's all good from now on......

    I did here some talk about a supplier of TC rebuilds that was suffering from lots of failures....
    Cheers,

    Fraser
    This is very off-putting...

    Almost makes the L322 less reliable than the P38... at least the known major issues with the P38 wouldn't leave you stranded

  3. #63
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    Yeah its one of life conundrums.
    Great car let down by inferior mechanicals(GM Box and Transfer case).
    As I near retirement age I'm wondering if its worth buying one or not.Cant afford a later model(2006-2009). Dont really want a disco TD5 or a D3.
    What to do???
    What to do???


    cheers

    2014 Freelander SE TD4
    2003 Range Rover TD6
    92 disco tdi manual sold
    95 disco tdi auto gone

  4. #64
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    I think the L322 the pick of all the RR's. It is a truly fine looking car

    Someone somewhere must be able to rebuild these gearboxes successfully.

    Maybe import one from Ashcrofts?
    "How long since you've visited The Good Oil?"

    '93 V8 Rossi
    '97 to '07. sold.
    '01 V8 D2
    '06 to 10. written off.
    '03 4.6 V8 HSE D2a with Tornado ECM
    '10 to '21
    '16.5 RRS SDV8
    '21 to Infinity and Beyond!


    1988 Isuzu Bus. V10 15L NA Diesel
    Home is where you park it..

    [IMG][/IMG]

  5. #65
    jsp's Avatar
    jsp is offline Master Silver Subscriber
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    Still waiting to get my car back.....

    But does anyone know if the sonnax kit for sleeving the valve body puts a sleeve in the valve for locking the torque converter? Knowing my luck it doesn't and that's my issue......

  6. #66
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    I've read on one of the bimmer forums about a company in Germany that uses a different ecu so that the converter locks up a lot earlier.
    You only swap the ecu and thats it.
    Sorry I didn't bookmark the page tho.
    Maybe throw the question onto ffrr.com,pretty sure it was on there as well.

    cheers

    2014 Freelander SE TD4
    2003 Range Rover TD6
    92 disco tdi manual sold
    95 disco tdi auto gone

  7. #67
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    Quote Originally Posted by jsp View Post
    Still waiting to get my car back.....

    But does anyone know if the sonnax kit for sleeving the valve body puts a sleeve in the valve for locking the torque converter? Knowing my luck it doesn't and that's my issue......
    IIRC that is true, and that is why I ended up with a new valve body, upgraded materials etc apparently.

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  8. #68
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    Quote Originally Posted by disco gazza View Post
    I've read on one of the bimmer forums about a company in Germany that uses a different ecu so that the converter locks up a lot earlier.
    You only swap the ecu and thats it.
    Sorry I didn't bookmark the page tho.
    Maybe throw the question onto ffrr.com,pretty sure it was on there as well.

    cheers
    Declan is the first here to give it a try.... Ecotuning the TD6 gearbox

    You still need healthy internals or the pressures will be too low.
    L322 3.6TDv8 Lux

  9. #69
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    ALL of the 5L40E issues are caused by low pressures; caused by excessive clutch clearances and material blocking the filter, causing low pressures, causing more wear and slipping, destroying the lockup clutch, more material in the filter, causing more slipping and heat and wear on the valve body bores etc etc

    They just head down a path of destruction slowly from when new.

    JC
    The Isuzu 110. Solid and as dependable as a rock, coming soon with auto box😊
    The Range Rover L322 4.4.TTDV8 ....probably won't bother with the remap..😈

  10. #70
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    Yep, agree with JC 100%. The 5L40E is garbage and nothing will fix it long term. When mine next dies, I'll go the 5L50E install as Donrover has done. Tis should keep it going for much longer and allow a power upgrade on the engine without destroying the box.

    Hopefully that is a couple of years away at least, coz I can't afford it at the moment....
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

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