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Thread: Bundalenes '51 Restoration

  1. #151
    JDNSW's Avatar
    JDNSW is offline RoverLord Silver Subscriber
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    Quote Originally Posted by Bundalene View Post
    ..........

    Anyhow, I was assemble the swivels but unable to quite achieve the 6kgs preload as per workshop manual, but managed a bit over 5kgs - see how it goes. I imagine this preload will increase once the seal is put in place, but the manual says to measure before installing the seal.

    .......


    Erich
    The book preload figure is almost entirely the friction from the cone and spring setup. With this replaced by a tapered roller bearing, the required preload will be much less - all that is required is sufficient to ensure that even under road conditions there is no free play to allow impact damage to the bearings. Trying to impose sufficient load on a roller bearing to create as much friction as with a plain bearing must result in overloading of the bearing, as the only way to increase friction in these is to distort the rollers. And roller bearings are not designed to operate with the distortion of rollers so large as to result in measurable resistance.

    John
    John

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  2. #152
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    The Disco has bearings top and bottom too.
    Shims are used for preload but only to 1.16 to 1.46 kg.
    So as John says, your figure may be too high and do more harm than good.
    Keith

    Just looked at the Book.
    With the early bearing set up, A dial gauge is used to get zero end play then a .005" shim is removed to give the required preload.
    With the spring and cone the preload is only 3 to 3.5 kg.
    K
    Last edited by 123rover50; 21st March 2015 at 06:42 AM. Reason: more info

  3. #153
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    Thanks Keith and John for that advice. I have not done enough reading on the topic, blindly following my 1948 to 58 Series1 Manual. I have the earlier manual on RAVE, which I should have read as well. I still like the old fashion method of having the workshop manual with me on the job.

    I see very early swivels actually use a dial indicator and not the spring method and as you rightly say preload for say a '51 model should be between 3 and 3.5kgs for the cone and spring arrangement.

    I knew in my mind I was going to far and backed off,. I didn't like stressing these tapered races as I realise it is not good practice. My main concerns were of the possibility wheel shimmy caused by other influences such as a slightly unbalanced tyre or tie rod end.

    I will back them off this morning, to the Disco levels, quite easy when it is on the bench.

    I just had another look at my manual which covers Series 1's from 1948 to 1958. The section on this where they refer to setting the pre-load does not specify which vehicle it is intended for, but further on in the section under specifications, it lists variants for different year models and set-ups but none go as low as 3.5kgs.

    I will keep my eye out for a more specific manual "paper" manual and use the more specific RAVE manual as a reference.




    Erich

  4. #154
    slug_burner is offline TopicToaster Gold Subscriber
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    You could build up that missing piece with braze. Many components were prototyped in brass when land rover was developing the 80" You could hand file the external face smooth, you will need to machine the face true and re tap the thread. If you wanted to you could save that relay box, it comes down to how readily available these are.
    Quote Originally Posted by benji View Post
    ........

    Maybe we're expecting too much out of what really is a smallish motor allready pushing 2 tonnes. Just because it's a v8 doesn't mean it's powerfull.

    One answer REV IT BABY REV IT!!!

  5. #155
    JDNSW's Avatar
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    Quote Originally Posted by Bundalene View Post
    ......... My main concerns were of the possibility wheel shimmy caused by other influences such as a slightly unbalanced tyre or tie rod end.
    .........

    Erich
    I think you are likely to have this problem. There is a very good reason why Rover changed from tapered rollers at the top, and you have just given it.

    However, you may get away with it - in 1948 it was unheard of to balance wheels except on high performance cars, and then only rarely. Today it is normal.

    John
    John

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  6. #156
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    I've enjoyed going back through this thread, you've been making good progress well done

  7. #157
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    Quote Originally Posted by 123rover50 View Post
    The Disco has bearings top and bottom too.
    Shims are used for preload but only to 1.16 to 1.46 kg.
    So as John says, your figure may be too high and do more harm than good.
    Keith

    Just looked at the Book.
    With the early bearing set up, A dial gauge is used to get zero end play then a .005" shim is removed to give the required preload.
    With the spring and cone the preload is only 3 to 3.5 kg.
    K
    Thanks, I was able to set these to one at 1.2 - 1.4 and the other at 1.4 -1.5 and they now feel smooth as silk, not notchy. Seals have been greased and installed. I am using my digital fishing scales, they seem to be quire accurate.

    I am glad I went through this process as I have gained a lot of knowledge. I have just come across 2 sets of completely assembled swivels (whole front ends) which will be used for future projects.




    Erich

  8. #158
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    I haven't been here for a while, we spend a lot of time travelling and many projects on the go, anyhow I have a few weeks with some spare time.

    Brakes.

    The vehicle I am restoring was missing all hubs and backing plates / brakes, so here is another learning curve. I am assembling these brakes from a stack of bits in my shed. I am unsure about a few things.

    As I see it, there are 2 types of 10inch brakes, early ones without the screw adjusters and later ones. In the early type all 4 backing plates were the same, later ones had a left and right with fronts having 1 1/4" pistons and rears having 1" pistons


    Left is the early one, right is a later 10 inch left plate







    Here is where I am to date and have a few questions:


    I have a heap of spare 10inch drum brake shoes and many trailing shoes don't have the holes for the anchor plate and those which do have the holes, most are not tapped.

    The first thing in the repair manual says, "Remove the anchor plate securing the trailing brake shoe" So I assume these should have anchor plates





    Pic of anchor plate






    Makes me wonder if these are a general fitment. I cannot see these in the parts book, for any of the 10inch drums.




    I am just assembling these to learn about them and will clean them up later, with new shoes.


    Any advice is welcome.

    Erich

  9. #159
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    Quote Originally Posted by Bundalene View Post
    Brakes.
    -------
    The vehicle I am restoring was missing all hubs and backing plates / brakes, so here is another learning curve. I am assembling these brakes from a stack of bits in my shed. ------


    I seem to recall a 'Watchout', check the thread type in the shoes as somewhere along the way those threads went from BSF to UNF and the shoes are interchangeable.

  10. #160
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    I have not been keeping up with this post although things are progressing ever so slowly - It seems I am doing many things twice or spending a great deal of time researching.

    This information below applies to a 1951 80inch, earlier or later models may be different. I am writing this as much for my own future reference.

    I installed the spring bushes in the chassis last week. The rears went in OK, I wound them in with a long bolt, plenty of graphite.

    The fronts are in 2 halves, to be pressed in from either side. The first one jammed half way in and I had to cut the bush to remove it. I then reamed the hole and made sure it was clean and started again with a bush from the other side of the chassis. This jammed again, same problem. I measured the bushes and they were .030 oversize same as the rears. I made new bushes and turned them down slightly, still a tight fit but they went in. For the record, if shortening your own bushes for the front rather than spending a lot buying short ones, the over all length of the pair of bushes by my measurements is 91.6mm give or take


    Bushes used - genuine













    measurements of chassis bushes



    Shackle bolt lengths from front to rear - all stepped bolts 9/16inch with a half inch thread / nut

    Front 82mm non threaded 26mm thread (Overall 108mm)
    Rear of front spring 96mm non threaded 130mm overall (2off each side)

    Front of rear spring 65mm non threaded 88mm overall
    Rear of rear spring 35mm non threaded 88mm overall. (2off on each side)

    I nearly got caught out with the rear springs and that is why I am noting this.





    If you are not careful it is easy to use the wrong bolt in the wrong spot







    Erich

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