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Thread: New Project...

  1. #11
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    Series II/IIA's are just fantastic aren't they, really good vehicles they just keep on going for ages and they are fantastic project vehicles as well I just love them.

  2. #12
    Lostkiwi Guest
    Arrr ....The good old universal brake blocks
    One should never leave home with out them!






  3. #13
    Join Date
    Apr 2011
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    Update

    Hi All,

    Well "The Grey Ghost" (another thread) is off to the mechanic, and I just couldn't wait any longer.

    First step - drag "Roger" into the garage:



    Take off the door tops and door bottoms:


    Take off the tail gate (top and bottom sections):


    Take off the spare wheel and bonnet:


    Take off the front badge and grill:


    Take off the roof and canopy (not that easy on your own):



    Take off the windscreen wiper and windscreen. Also remove some of the seats:


    The rear tub has some sort of carpet/tar on it - this is going to be fun trying to remove it...
    Any suggestions - I am using a wood chisel, and trying to be very gentle:



    Big weekend working on the car - time for some rest!

    Regards,
    The Grey Ghost

  4. #14
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    No mucking around for you is there mate?

    What are your plans for the engine - are you going to have a crack at starting it before you strip everything out? If you aren't in a huge rush, I can pop over one day with a decent battery and see if that, some new oil and a can of fresh petrol can get her started...?

    Cheers - Gav
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  5. #15
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    Yep!

    Hi Gavin,

    I'd love to attempt to start it before I strip out the wiring.. Do you feel like a trip over next weekend? I haven't stripped out any wiring yet.

    (I still have to take off the seat box, rear tub, floors, etc).

    And I would certainly appreciate your help... I manually cranked her with the crank handle, just to see if the engine is turns over, which it does..

    Regards,
    Tom.

  6. #16
    Homestar's Avatar
    Homestar is offline Super Moderator & CA manager Subscriber
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    Next weekend may be a stretch - probably the weekend after if you can wait that long. If you get an itch to start stripping out wiring, that won't matter - I'll only need to jump a supply to the coil and starter, so as long as it is still physically sitting in the chassis, we can still have a go. Knock yourself out getting rid of the wiring if you like - that doesn't matter.

    Just leave the radiator and hoses there as well - fuel tank can even come out if you want - we will be running the engine from a jerry can I would think - not sure what is currently in the tank, but I bet it will need a good clean out.

    Cheers - Gav
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  7. #17
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    Update

    Hi All,

    Another big weekend on the tools - still in the deconstruction stage...

    On my previous project - I didn't go as far as this, so it's all new to me.. Some of the nuts/bolts are almost impossible to get to!...

    Seat-box out - drivers side:


    Seat-bot out: passenger side:


    Rear tub off:


    The pile of DIRT after moving the car out:


    Deconstruction done:



    There is surprisingly little rust on the car - drivers foot well, and a few patches on the chassis (small, about 5c in size).

    Now the cleaning (and chassis painting) phase starts!

    Regards,
    The Grey Ghost

  8. #18
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    Ghost, can you solve a couple of mysteries for me please?

    1. Can you post a photo of how that exhaust exits past your mudguard? Does the guard have a bit cut out to let the pipe pass?

    2. Does the handbrake have a return spring in the mechanism? If so can you hook it up & post a photo?

    Re: in-accessible bolts:

    I didn't bother most of the time. I used an angle grinder.

    When re-assembling, if I could not attach a vice grip to stop an in-accessible bolt turning as I did it up, I often resorted to welding an out-rigger on the bolt so I could do it up single handedly.

  9. #19
    Homestar's Avatar
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    Geez Tom, you don't muck about! We'll see if we can't get the old beast running next week - would be fun to take it for a spin around your block like that...
    If you need to contact me please email homestarrunnerau@gmail.com - thanks - Gav.

  10. #20
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    Quote Originally Posted by geodon View Post

    2. Does the handbrake have a return spring in the mechanism? If so can you hook it up & post a photo?
    There is a spring under the button on the hand brake lever; two return springs on the brake shoes (although early boxes had one spring); a return spring for the brake rod (the one between the relay lever and the hand brake lever); and a spring clip to hold the expander tappets in place on later boxes,

    Cheers Charlie

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