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Thread: What will let go first in a 300 Tdi?

  1. #1
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    What will let go first in a 300 Tdi?

    Gday

    As a few know I have a fairly well tweaked 300 Tdi in my Defender

    VNT Turbo
    Turner Performance Head
    Bigger Intercooler
    3 Inch exhaust
    Diesel Gas
    And a tad more fuel than standard

    I'm just interested to know what will let go first?

    Someone mentioned spinning a big end

    I was talking to a Poozer driver on the weekend and he seemed to think the same thing. Apparently Cruisers have a similar problem with the turboed engines

    He seemed to think a new set of big ends every 100,000 would be a good idea

    Bear in mind I am only running about 18psi at max boost spiking to close to 20psi and rarely going over 700 degrees on the pyro

    What are everyones thoughts?

  2. #2
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    If big ends are an issue I would think checking bearing crush while replacing them would be a good idea. Does anyone do that these days? It's what I learned as a lad, and I'm sure shells loose in the big end would fail.

  3. #3
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    Quote Originally Posted by bee utey View Post
    If big ends are an issue I would think checking bearing crush while replacing them would be a good idea. Does anyone do that these days? It's what I learned as a lad, and I'm sure shells loose in the big end would fail.
    Yeh still happens, I did it the other day

    I have to whip the sump off to reseal it next service anyway, so I'm tempted to pull a big end off and measure it up

  4. #4
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    Given 18psi and 700 deg max EGT I would say nothing will "let go".
    It is a good idea to replace big-end bearings every 250,000km as a matter of course, regardless of tweeking. Rings every 500,000km.
    The gas will help keep the oil clean which has a positive effect on longevity.
    Enjoy your tdi. They are a wonderfully robust engine - just dont cook it.

  5. #5
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    I think it'll do what a stock one will do,everything you have done will make the engine work less for the same performance so it should have a good life span. Pat

  6. #6
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    I'm going to vote for the cooling system going first .....

  7. #7
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    Quote Originally Posted by spudboy View Post
    I'm going to vote for the cooling system going first .....
    Yeh it is running hotter

    I just sold my boat, so now looking at enlarging the radiator and a bigger intercooler

  8. #8
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    Quote Originally Posted by PAT303 View Post
    I think it'll do what a stock one will do,everything you have done will make the engine work less for the same performance so it should have a good life span. Pat
    ummm I dont really get it???? how can it be doing less to create the same???

    1 Hp is 1 HP...which equals X amount of friction/heat etc...he hasnt increased the CC of the engine but its making more power....would that not mean doing more work?

  9. #9
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    When you are driving you don't need to put your foot down as hard,unless you drive everywhere with your foot down hard.Jock,I wound some fuel off when I fitted the D/gas,it now pulls up hills better with only a 20degree increase in EGT's. Pat

  10. #10
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    Clutch and brakes will go 1st I would guess.
    The rest is just a twaek and you probably know how to look after a motor if you done all that wizardry.

    Do oil changes and keep cooling system good.
    Oh and your window winders and door locks will probably be next.

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