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Thread: Undoing recalcitrant head bolt...

  1. #1
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    Undoing recalcitrant head bolt...

    One for the more experienced engine re-builders...

    Was helping #1 Son remove a leaky (alloy) head on a diesel, and naturally there's ONE bolt that won't 'crack'.
    - 10mm Allen-head, properly installed etc. right at the front of engine.

    We can't shift it with a 1 metre breaker bar, and the tool is riding up & out of the head with that much force. A 600mm bar did the rest.

    Question:- would we be better off with a rattle-gun, (pushing downwards as the gun does the work) or persuade it with a longer bar ? - Problem with a longer bar is that we can't get enough down-force to stop it coming up & out.

    How nasty does the rattle gun need to be ?

    The plot is to see why the oil is looking brownish, and#1 cylinder is full of coolant...then make the Big Decision as to Fix or Flick the car.

    I've threatened to replace it with a D1 diesel, which has enthused him with fixing it instead.

    Thanks !
    Thanks

  2. #2
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    Try giving the bolt head a few belts with a BFH.

  3. #3
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    To go further on what Ben said, I would either cut an Allen key of correct size, insert and hit with hammer, or buy an old school hand operated impact wrench and the appropriate size hex socket. These you hold in one hand and strike the end, this produces a downward blow and a small amount of rotation....

    Soaking with some inox may help...

  4. #4
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    insert a nut thats the same size before you hit it with the FBH, this will stop you peening the edgse of the hex inwards and stopping your tools from gripping correctly.

    heat the head of the bolt with a hot air gun, then hit it with the hammer, then normal size tools with plenty of down force. if that doesnt work get an impact rated socket re heat the bolt then have a go at it with an impact driver and if that doesnt work reheat and go with the rattle gun.

    if it strips out carefully center drill the head off of the bolt lift the head off then grab the shank with multi grips or weld a nut onto it and then undo.
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
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  5. #5
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    ...Must be getting old(er)... was wondering how to get a gas-axe flame onto the bolt without damaging the head & camshaft......
    Never thought of a hot-air gun.

    Tried the allen-key/belting with BOA... (back of axe), but insufficient adjectival quality of the B*H.

    Yes, Uninformed, sound idea... can hold it remotely whilst applying aforementioned Highly Technical Persuading Tool - Got a 10lb version in the Shed.

    Thanks to all.

  6. #6
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    I also have an old fire blanket with a series of holes torn in it to help with the prevention of radient heat heating up parts you dont want heated. I've also been known to knock up heat shields out of old cans
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  7. #7
    Davo is offline ChatterBox Silver Subscriber
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    Quote Originally Posted by Blknight.aus View Post
    I also have an old fire blanket with a series of holes torn in it to help with the prevention of radient heat heating up parts you dont want heated. I've also been known to knock up heat shields out of old cans
    Of all the obvious things - I never thought of using a fire blanket for that, and I've needed that sort of thing many times over the years, too. I bet it would be good for protecting from weld spatter as well. Thanks!
    At any given point in time, somewhere in the world someone is working on a Land-Rover.

  8. #8
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    Correct,

    my latest one came into being for welding nuts onto the rounded off head bolts of Td5's
    Dave

    "In a Landrover the other vehicle is your crumple zone."

    For spelling call Rogets, for mechanicing call me.

    Fozzy, 2.25D SIII Ex DCA Ute
    Tdi autoManual d1 (gave it to the Mupion)
    Archaeoptersix 1990 6x6 dual cab(This things staying)


    If you've benefited from one or more of my posts please remember, your taxes paid for my skill sets, I'm just trying to make sure you get your monies worth.
    If you think you're in front on the deal, pay it forwards.

  9. #9
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    Isn't heating the bolt going to make it expand and bind even more......personally I wouldn't

  10. #10
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    Uni, heating the bolt may loosen any loctite that may have been used or corrosion that may be holding. Also the metal surrounding the thread in the block will expand and contract as well, all worth trying.
    Best bet is Air impact drill (rattle gun) and then breaker bar if rattle gun dont budge it, Regards Frank.

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