The product (ie- all product, paint primer, etch etc) needs a 'key'- or a surface upon which to fasten itself. A flat surface offers only a flat key- ie, not much surface area relative to adhesion. A properly keyed/sanded surface provides millions of little nooks and crannies upon which to offer adhesion- which is both a product of chemical bonding and surface tension.
I'm of the school of thought that leaves filler (bog, polyester fill) with a course key- I leave this in 120 to 180 grit. Then I apply a primer then a spray putty (high build)- leave this for days if you can. Leave the most 'key' that you can get away with...
Apply the putty as a dust coat then really pour it on- depending on the underlying surface - whether or not 'straight and flat' are high priorities for you. (this is whole new thread of conversation).
Then apply a guide coat (just some dark colour dusted over the top). Then start with 320 grit paper (depending on how much surface you have to sand- you can start with 240 grit if you wish (over the dried/cured spray putty)- get it flat- note all those high and low points.
For solid colour (ie, that is, non metallic colours) you can leave it in 320grit. That provides a lovely key.
For COB metallic acrylics (clear over base), you can leave it in 400grit, but I prefer to leave in 600 grit prior to applying the colour.
remember that if you are painting over someone else's work (like, old repairs from years ago or whatever)- that is always going to be risky.
It's best to take it off and start from scratch (literally).
Follow a few rules with respect to product and surface dynamics (some of which are briefly detailed above). Don't be afraid to ask.
What original poster said (below) is the best way to do it- list what you need to do, list your product preferences, ask for advice.
For backyarders and beginners, acrylic is your friend. Leave the two-pac for those that have access to ovens and breathing apparatus.


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