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Thread: Defender Td5 alternator removal

  1. #1
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    Defender Td5 alternator removal

    I have done a search and there are a few threads for Discos but can't find any hints for Defenders.

    Is there a way to remove the alternator without dismantling the entire vehicle??

    Times like this I miss my IIA.

  2. #2
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    I compared RAVE for D2 with the one for Defender Td5 and it's the exact same page, no difference at all
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    Discovery Td5 (2000), manual, tuned

  3. #3
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    Thanks.

    The big problem is what else do I have to remove to get the alternator out of there?

    I'm thinking the inlet manifold hose and the fan should be enough but I don't want to mess about doing that if it turns out I need to take off the whole inlet manifold!

  4. #4
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    you have to remove only what's stated there, the belt, and for that the viscous fan
    Discovery Td5 (2000), manual, tuned

  5. #5
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    **** of a job Tony.Done both TD5 alternators on my D2 and Debs Deefer.The Deefer is slightly easier due to the extra room.Its a dirty job as usually oil has leaked from the vacc pump.Expect to loose some skin.
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  6. #6
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    Once I got the VC off after about a 12 hour struggle, it was not all that hard a job on my D2.
    AFAIR I removed the top and bottom shroud, the tensioner , the turbo hose , and the EGR valve.
    The alternator then came out the front with a struggle as it was a tight fit.

    I didn't have to remove the inlet manifold to do it, like I did when I did the fuel pressure regulator.
    Regards Philip A
    Be careful that you don't bend the stub for the return oil drain on the vacuum pump. My new one came with a bent pipe so compare them before you try to fit . I was pretty nervous bending it back into shape.
    Last edited by PhilipA; 4th April 2016 at 07:44 AM. Reason: more info

  7. #7
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    There's a heaps easier way to remove the alternator on a D2.

    Remove battery and ECU, remove battery tray and bam you have easy access to it.

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